Automatic Gingerbread Cookies Extruding and Cutting Machine
Automatic Gingerbread Cookies Extruding and Cutting Machine
The Automatic Gingerbread Cookies Extruding and Cutting Machine, composed of YC-170 Automatic Encrusting Machine, YC-72 Ultrasonic Cutter, and YC-165 Automatic Tray Aligning Machine. With a production capacity of 10-60 pcs/min, this line enables customized gingerbread with diameters of 10-100mm and shapes customized to client needs. Perfect for bakery businesses, it combines efficiency and flexibility for high-quality gingerbread production.
| YC-170 Automatic Encrusting Machine |
| Capacity:10-100pcs/min |
| Product Weight: 10-100g |
| Power: 2KW |
| Electricity: 220V,50/60Hz,1Phase |
| Dimension: 1670x920x1750mm |
| Weight:310KG |
YC-170 Automatic Encrusting Machine
The YC-170 Automatic Encrusting Machine is the cornerstone of the gingerbread cookies production line. It forms dough balls and fills them with various fillings, such as dates, nuts, or chocolate. The machine ensures consistency in size and filling, making it an excellent choice for large-scale production. Its adjustable settings allow for different dough types and filling combinations, offering flexibility for various business needs.
2.YC-72 Vertical Ultrasonic Cutter
| YC-72 Vertical Ultrasonic Cutter |
| Capacity:10-70pcs/min |
| Product Width: 1-200mm |
| Power: 1KW |
| Electricity: 220V 50/60Hz |
| Dimension: 1650x800x1200mm |
| Weight: 260KG |
YC-72 Vertical Ultrasonic Cutter
The YC-72 Vertical Ultrasonic Cutter is a versatile food processing equipment designed for precise cutting. With a capacity of 10-70 pieces per minute and a product width range of 1-200mm, it operates on 1KW power and 220V electricity, weighing 260KG with dimensions of 1650x800x1200mm. Its key advantages include adjustable cutting length and speed, enabling neat and deformation-free cuts without freezing, and compatibility with various molds for different product shapes. Featuring interlocking operation for high productivity, it comes with a standard blade width of 100mm, customizable up to 305mm for enhanced capacity. Suitable for all shapes like stars and circles, this independent unit doesn’t interfere with other encrusting machine functions, making it ideal for diverse food production needs.
3. YC-165 Tray Aligning machine
| YC-165 Tray Aligning machine |
| Capacity:10-100pcs/min |
| Product Weight: 15-1000g |
| Power: 2.1KW |
| Electricity: 220V 50/60Hz |
| Dimension: 1680x1650x1620mm |
| Weight: 400KG |
YC-165 Automatic Tray Aligning Machine
The YC-165 Tray Aligning Machine automatically arranges the freshly made gingerbread cookies on trays, ensuring they are neatly aligned for further processing, such as baking or packaging. This machine reduces manual labor and improves the overall efficiency of the production process, making it ideal for high-volume operations.
Gingerbread is a popular spiced baked good, often shaped into festive designs for holidays like Christmas. Our production line enables customizable gingerbread with adjustable diameters (10-100mm) and shapes, from classic men to seasonal motifs. Made with high-quality ingredients, our gingerbread offers a balance of sweetness and spice, suitable for gifts, retail, or bulk orders. The automated line ensures consistent quality and efficiency, meeting both small-batch and commercial production needs.
The Gingerbread cookies production process is fully automated with the following steps:
Step 1. Encrusting (YC-170):
Mix gingerbread dough and filling, feed into the hopper. The machine forms dough into uniform balls with precise filling distribution.
Step 2. Cutting (YC-72):
Ultrasonic blades cut the encrusted gingerbread into desired shapes and sizes, ensuring clean edges.
Step 3. Tray Aligning (YC-165):
Products are automatically placed on trays in neat rows, ready for baking.
Q1: What is the main advantage of this gingerbread production line?
A: The line integrates three machines for seamless production: YC-170 for precise encrusting, YC-72 for clean cutting, and YC-165 for automatic tray aligning. It boosts efficiency by 30% compared to manual operations and reduces labor costs.
Q2: Can the machine handle different gingerbread sizes?
A: Yes. The YC-170 supports product weights of 10-100g, and the YC-72 can cut widths up to 200mm. Diameters from 10-100mm are customizable to meet various needs.
Q3: What materials are the machines made of?
A: The machines use food-grade 304 stainless steel and durable components like Taiwan Delta PLCs and Shihlin inverters, ensuring safety and long lifespan.
Q4: How does the YC-72 Ultrasonic Cutter improve product quality?
A: It cuts gingerbread without freezing, maintaining a smooth, deformation-free surface. The ultrasonic technology ensures precise cuts and reduces sticking.
Q5: Does the line require professional training to operate?
A: No. The touchscreen interface is user-friendly, with one-key recipe switching and multilingual support (English, Russian, Spanish), making training simple.
Q6: What is the warranty period for the machines?
A: We offer a 1-year warranty from the port arrival date, covering parts and technical support. Consumable parts are excluded.
Q7: Can the line produce other bakery products besides gingerbread?
A: Yes. The YC-170 can make cookies, mooncakes, and meatballs, while the YC-72 is suitable for frozen desserts and cream products.
Q8: How to maintain the machines for long-term use?
A: Regularly clean the hopper and cutting blades. The YC-165's anti-rust feet and sealed bearings reduce maintenance needs.
Q9: What is the power supply requirement?
A: All machines operate on 220V, 50/60Hz, single-phase power, compatible with most global electrical systems.
Q10: Can the line be customized for large-scale production?
A: Yes. We offer upgrades like multi-row encrusting (e.g., YC-460 Four Row Encrusting Machine) for higher capacities.
Q11: How does the YC-165 Automatic Tray Aligning Machine work?
A: It uses dual servo motors and photoelectric sensors to align products precisely on trays, with 4 arrangement modes (straight, dot, interlaced, counting) to maximize tray space.
Q12: Is the line suitable for small bakeries?
A: Yes. The compact design (e.g., YC-51 Drum Flour Coater) fits small spaces, and the 10-60 pcs/min capacity balances efficiency and cost.
Q13: How to request a quotation?
A: Contact John Yang at +86 177 0181 3881 or johnyang@yuchengmachine.com, or fill the inquiry form on our website www.yuchengmachine.com.
Q14: Does the company provide after-sales service overseas?
A: Yes. We have a global service network, offering online support, spare parts delivery, and on-site installation (for large orders).
Q15: Can the gingerbread shape be customized with molds?
A: Yes. The YC-170's interchangeable molds and YC-72's adjustable blades support shapes like stars, circles, and seasonal designs.
Q16: How does the line ensure food safety?
A: All contact parts are food-grade stainless steel, and the YC-23 Flour Dusting Machine prevents cross-contamination.
Q17: What is the delivery time for the machines?
A: Standard models ship within 15-20 working days; customized orders take 30-45 days, depending on specifications.
Q18: Can the line be integrated with existing production equipment?
A: Yes. Our engineers can design layouts to connect with mixers, ovens, and packaging machines for full automation.
Q19: How much space does the entire line require?
A: The approximate footprint is 5-8 square meters, adjustable based on machine models (e.g., YC-868 Horizontal Encrusting Machine is longer).
Q20: What certifications does the equipment have?
A: Our machines meet CE standards and have been certified by China's National High-Tech Enterprise program.
About Us
Established in 2008, Shanghai Yucheng Machinery Co., Ltd is a leading high-tech enterprise in the food machinery industry. Headquartered in the vibrant city of Shanghai with a research and development base, and supported by branches nationwide, we are dedicated to providing top-notch food processing solutions.
Our product portfolio is extensive and innovative. We specialize in encrusting machines and fully automatic production lines for cookies, bread, pastries, and more. Models like the YC - 600, YC - 460, and YC - 400 series encrusting machines offer varying capacities and capabilities to meet diverse production needs. Our machinery can produce a wide range of delicious items, from traditional mooncakes and spring rolls to modern energy balls and protein bars.
Quality is the cornerstone of our business. We have been recognized as a "National High - Tech Enterprise" and a "China National Specialized and Sophisticated Enterprise," a testament to our commitment to excellence. Our machines are built with strict quality control, using advanced technologies and high - quality components. Imported motors, blades, and control systems ensure reliable performance and durability.
Customer satisfaction is our priority. We offer customization options to tailor machinery to specific requirements and provide comprehensive after - sales support, including technical assistance and maintenance services. Our warranty policy and readily available spare parts give our customers peace of mind.
With a global reach and local expertise, we have exported our products worldwide and established strong partnerships in the domestic market. Join us at Shanghai Yucheng Machinery Co., Ltd, and let's create a delicious future together.
