Cookies Ultrasonic Cutter Ultrasound Cutting Machine
Cookies Ultrasonic Cutter Ultrasound Cutting Machine
Ultrasonic Slicer Cookies and Biscuit Cutting Machine—Shanghai Yucheng’s compact trio (YC-170 Automatic Encrusting Machine, YC-72 Vertical Ultrasonic Cutter, YC-165 Automatic Tray Aligning Machine) delivers 10-70 biscuits/min, 2-100 mm thick, clean slice, no waste. Dual-line option ready. Since 2008, YUCHENG offers CE line, 12-month warranty, free recipe storage.
| YC-170 Automatic Encrusting Machine |
| Capacity:10-100pcs/min |
| Product Weight: 10-100g |
| Power: 2KW |
| Electricity: 220V,50/60Hz,1Phase |
| Dimension: 1670x920x1750mm |
| Weight:310KG |
YC-170 Automatic Encrusting Machine
The YC-170 Automatic Encrusting Machine is the cornerstone of the icebox cookies production line. It forms dough balls and fills them with various fillings, such as dates, nuts, or chocolate. The machine ensures consistency in size and filling, making it an excellent choice for large-scale production. Its adjustable settings allow for different dough types and filling combinations, offering flexibility for various business needs.
2.YC-72 Vertical Ultrasonic Cutter
| YC-72 Vertical Ultrasonic Cutter |
| Capacity:10-70pcs/min |
| Product Width: 1-200mm |
| Power: 1KW |
| Electricity: 220V 50/60Hz |
| Dimension: 1650x800x1200mm |
| Weight: 260KG |
YC-72 Vertical Ultrasonic Cutter
The YC-72 Vertical Ultrasonic Cutter is a versatile food processing equipment designed for precise cutting. With a capacity of 10-70 pieces per minute and a product width range of 1-200mm, it operates on 1KW power and 220V electricity, weighing 260KG with dimensions of 1650x800x1200mm. Its key advantages include adjustable cutting length and speed, enabling neat and deformation-free cuts without freezing, and compatibility with various molds for different product shapes. Featuring interlocking operation for high productivity, it comes with a standard blade width of 100mm, customizable up to 305mm for enhanced capacity. Suitable for all shapes like stars and circles, this independent unit doesn’t interfere with other encrusting machine functions, making it ideal for diverse food production needs.
3. YC-165 Tray Aligning machine
| YC-165 Tray Aligning machine |
| Capacity:10-100pcs/min |
| Product Weight: 15-1000g |
| Power: 2.1KW |
| Electricity: 220V 50/60Hz |
| Dimension: 1680x1650x1620mm |
| Weight: 400KG |
YC-165 Automatic Tray Aligning Machine
The YC-165 Tray Aligning Machine automatically arranges the freshly made sliced cookies on trays, ensuring they are neatly aligned for further processing, such as baking or packaging. This machine reduces manual labor and improves the overall efficiency of the production process, making it ideal for high-volume operations.
Icebox cookies, also called refrigerator cookies, are a popular type of cookie made from dough that’s chilled, sliced, and baked. The dough is mixed, shaped into logs, refrigerated (or frozen) to firm up, then sliced into rounds before baking. This method ensures uniform shape and texture, ideal for adding mix-ins like nuts, cranberries, or chocolate chips. They’re loved for their convenience—dough can be stored in the fridge/freeze for later use—and consistent, crispy edges with chewy centers.
Production Process of Icebox Cookies
- Dough Preparation: Mix ingredients (flour, butter, sugar, eggs, flavorings) into a smooth dough. Add mix-ins (nuts, cranberries) evenly.
- Shaping: YC-170 will Form dough into designed shape and patterns.
- Slicing: Then ultrasonic guillotine cutter ( YC-72) to slice cookies dough into uniform thickness (2-100mm) without deformation.
- Arranging: Automatic tray aligning machines ( YC-165) arrange sliced cookies on baking trays for consistent spacing.
- Baking: Bake until golden; cool before packaging.
This process, paired with machines like YC-170 for dough shaping, ensures efficient, high-quality icebox cookies suitable for large-scale production.
Q1: How many biscuits can the Ultrasonic Slicer Cookies and Biscuit Cutting Machine make in one hour?
A1: Single lane 600–4,200 biscuits/hour (10-70 pcs/min). With the optional dual-line upgrade you reach 8,400 biscuits/hour using the same footprint.
Q2: Will the YC-72 ultrasonic cutter break nuts inside the biscuit?
A2: No. The 20 kHz titanium blade vibrates only 0.02 mm; it parts the dough but skips over almond or walnut pieces, keeping every nut 100 % intact and visible.
Q3: What thickness range can the ultrasonic slicer handle without deformation?
A3: From 2 mm thin tuile to 100 mm chunky energy bar. Servo-controlled anvil keeps ±0.5 mm tolerance so edges stay vertical and surface smooth.
Q4: Can the YC-170 encrusting machine handle sticky cranberry dough?
A4: Yes. The hopper has Teflon coat and sealing ring; even 30 % honey-cranberry dough does not stick or leak oil.
Q5: How fast can I switch from plain to chocolate-chip recipe?
A5: Touch-screen stores 99 formulas. One-click recall changes weight, speed, cutter length in 45 seconds—no mechanic needed.
Q6: Does Shanghai Yucheng supply custom square or round cutter blades?
A6: Yes. We laser-cut food-grade titanium blades (square, round, heart, star) in 3-5 days; first blade is free.
Q7: What tray sizes fit the YC-165 tray aligning machine?
A7: Standard 300×400 mm and 400×600 mm; custom grid for 200×300 mm or 500×700 mm trays ready within 48 hours.
Q8: Can the line drop biscuits in straight or staggered rows?
A8: YC-165 servo system offers straight, staggered, diagonal, or count pattern; spacing auto-calculated to nearest millimetre.
Q9: What power supply is required for the full biscuit line?
A9: Single-phase 220 V, 50/60 Hz, total 5 kW—works in small bakery without industrial 3-phase.
Q10: How noisy is the ultrasonic slicer during operation?
A10: ≤65 dB at 1 m distance—quieter than a household blender—thanks to servo motors and sealed gearbox.
Q11: How long does cleaning take between flavors?
A11: All hoppers and blade head use tri-clamp joints; full wash-down with warm water and soft brush takes 10-12 minutes.
Q12: Can I add a second lane later?
A12: Yes. Dual-line kit includes extra blade, wider conveyor and second servo drive; install time 2 hours, cost only 40 % of new machine.
Q13: How long is the warranty on the whole line?
A13: 12 months full warranty; ultrasonic blade life 2–3 years under 8-hour daily shift.
Q14: Can the cutter slice frozen dough direct from –5 °C?
A14: Yes. YC-72 slices frozen dough without thawing, saving 2 hours per batch and keeping shape sharp.
Q15: What spare parts should I stock locally?
A15: 1 ultrasonic blade, 2 PU belts, 4 proximity sensors; small parts shipped from Shanghai within 48 hours.
Q16: Is remote troubleshooting available?
A16: PLC has Ethernet port; our engineer logs in via TeamViewer to check alarms and update programs free of charge.
Q17: How much floor space does the 3-machine line need?
A17: 5 m × 1.2 m including safety fence; CAD layout drawing provided within 24 hours of order confirmation.
Q18: Can Shanghai Yucheng train my operators?
A18: Two engineers visit for 3-day on-site training; English/Russian manuals plus lifetime WhatsApp video support.
Q19: Does the line support different biscuit weights on the same tray?
A19: Yes. YC-170 servo system allows two different weights in one program; YC-165 drops them in different rows automatically.
Q20: How can I get a detailed quotation for Ultrasonic Slicer Cookies and Biscuit Cutting Machine?
A20: Send biscuit size, weight, daily target and tray size to johnyang@yuchengmachine.com or WhatsApp +86 177 0181 3881; quotation, layout drawing and demo video within 12 hours.
About Us
Established in 2008, Shanghai Yucheng Machinery Co., Ltd is a leading high-tech enterprise in the food machinery industry. Headquartered in the vibrant city of Shanghai with a research and development base, and supported by branches nationwide, we are dedicated to providing top-notch food processing solutions.
Our product portfolio is extensive and innovative. We specialize in encrusting machines and fully automatic production lines for cookies, bread, pastries, and more. Models like the YC - 600, YC - 460, and YC - 400 series encrusting machines offer varying capacities and capabilities to meet diverse production needs. Our machinery can produce a wide range of delicious items, from traditional mooncakes and spring rolls to modern energy balls and protein bars.
Quality is the cornerstone of our business. We have been recognized as a "National High - Tech Enterprise" and a "China National Specialized and Sophisticated Enterprise," a testament to our commitment to excellence. Our machines are built with strict quality control, using advanced technologies and high - quality components. Imported motors, blades, and control systems ensure reliable performance and durability.
Customer satisfaction is our priority. We offer customization options to tailor machinery to specific requirements and provide comprehensive after - sales support, including technical assistance and maintenance services. Our warranty policy and readily available spare parts give our customers peace of mind.
With a global reach and local expertise, we have exported our products worldwide and established strong partnerships in the domestic market. Join us at Shanghai Yucheng Machinery Co., Ltd, and let's create a delicious future together.
