Custom Industrial Tahini Stuffed Date Ball Machine Production Line

Short Description:

Custom industrial tahini stuffed date ball production line for global markets. Includes YC-170-2 lava-filling encrusting machine, YC-50 rounding machine, lifting conveyor, and YC-52 sesame coating machine. Produces 10–70 pcs/min, handles 10–120 g, and needs only one operator.

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Contact Yucheng Machinery for a tahini stuffed date ball machine factory quote

Custom Industrial tahini stuffed date ball Machine production line

Custom Industrial tahini stuffed date ball Machine Manufacturer for Global Markets – YC Machinery is professional manufacturer of automatic sesame date ball production line. Our 4-machine system: YC-170-2 encrusting machine with special lava filling hopper for liquid tahini, YC-50 ball rounding machine, 1.5m lifting conveyor, and YC-52 flour coating machine. Capacity 10-70pcs/min, small footprint, one worker operation. Multi-language touchscreen, 10g-120g adjustable weight. Produce Maamoul, date balls, Kubba, Arancini, cookies. Expandable to full automatic line. We provide customized factory layout design. Welcome contact us for quotation and video demonstration.

10–70 pieces per minute
Product weight: 10–120 g
Only 1 operator needed
Food-grade SUS304 stainless steel
CE / FDA-compliant materials
Multilingual PLC touch screen

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Automatic Tahini Stuffed Date Ball Machine production line

Watch the Production Line in Action

1. Introduction of Each Machine

YC-170-2 Automatic Encrusting Machine with Lava Filling Hopper

① YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper)

Core Function: The heart of the production line. Its custom-designed lava filling hopper controls high-fluidity tahini flow, wraps the tahini core with date-sesame dough, and ensures uniform skin-to-filling ratio with no leakage.

Capacity: 10–100 pcs/min; adjustable to 10–70 pcs/min for tahini date balls
Product weight: 10–100 g; supports 10–120 g with customization
Power: 2 KW
Electricity: 220V, 50/60Hz, 1 phase
Dimension: 1670 x 920 x 1850 mm
Weight: 350 kg
Special feature: Precise liquid-tahini flow control and dual anti-eccentric filling design

② YC-50 Automatic Ball Rounding Machine

Core Function: Transforms encrusted dough into smooth, uniform spheres. High-precision rolling ensures a round shape, which is critical for even sesame coating in the next step.

Capacity: 20–60 pcs/min, synchronized with the encrusting machine
Product diameter: 15–70 mm; adapts to 10–120 g products
Power: 0.4 KW
Electricity: 220V, 50/60Hz
Dimension: 390 x 320 x 530 mm
Weight: 50 kg
Special feature: Compatible with various dough consistencies for continuous production

1.5m Lifting Conveyor for tahini date ball production line

③ Lifting Conveyor (1.5m Length)

Core Function: Bridges the rounding machine and coating machine, vertically conveying rounded balls to save floor space. The food-grade belt ensures hygienic transport without damaging delicate dough.

Length: 1.5 m; customizable from 1.5 m to 3 m
Conveyor belt: Food-grade PU, anti-stick and easy to clean
Speed: Adjustable and synchronized with upstream/downstream machines
Power: Approx. 0.3 KW
Electricity: 220V, 50/60Hz
Special feature: Compact design optimizes space and simplifies maintenance

④ YC-52 Automatic Flour Coating Machine (Turntable Type)

Core Function: Uniformly coats rounded tahini date balls with sesame seeds or other coatings such as flour and coconut flakes. The 360° rotating turntable ensures full coverage and recycles excess sesame to reduce waste.

Capacity: 10–200 pcs/min, matching the line’s 10–70 pcs/min output
Turntable diameter: 900 mm
Power: 0.4 KW
Electricity: 220V, 50/60Hz
Dimension: 1500 x 1000 x 900 mm
Weight: 180 kg
Special feature: Independently adjustable turntable and conveyor speed

2. Production Line Workflow

The fully automated process requires only 1 operator for monitoring, ensuring efficiency and consistency.

Raw Material Preparation

Prepare outer dough, liquid tahini filling and sesame seeds. Load dough into the YC-170-2 hopper and tahini into the lava filling hopper.

Encrusting

The YC-170-2 precisely injects controlled-flow tahini filling into the outer dough to form a wrapped dough piece.

Rounding

The YC-50 rounding machine shapes the wrapped dough into smooth, uniform balls.

Conveying

The 1.5m lifting conveyor transports rounded balls to the YC-52 coating machine without manual handling.

Sesame Coating

The YC-52 rotating turntable coats the balls evenly with sesame seeds. Excess sesame is recycled to minimize waste.

Finished Product

Collect fully coated tahini date balls for packaging or further processing such as baking and cooling.

Tahini stuffed date ball production line layout

Automatic tahini stuffed date ball production line equipment

Ask Yucheng Machinery for tahini date ball machine price and factory layout

3. About Tahini Stuffed Date Balls

Origin

Tahini and dates are staple ingredients in Middle Eastern and Mediterranean cuisines. Tahini-filled date balls originated as a traditional homemade treat in countries such as Lebanon, Jordan and Israel. The combination of sweet, chewy dates and creamy, nutty tahini creates a balanced, energy-rich snack, and it has evolved from a regional specialty into a global favorite.

Market Classification

By production method: Artisanal/handmade premium products and industrial mass-produced products for supermarkets, convenience stores and foodservice.

By flavor variation: Classic date dough with tahini filling and sesame coating; flavored versions with chocolate, cinnamon, cardamom or nuts; functional low-sugar, vegan, gluten-free or probiotic-enhanced options.

By application: Ready-to-eat snack food, festival treats for Ramadan/Eid/Christmas/Hanukkah, and health-and-wellness energy snacks.

Market Trends

Health-conscious demand: Consumers increasingly seek natural, additive-free snacks.
Globalization of Middle Eastern cuisine: Tahini and dates are becoming familiar ingredients worldwide.
Customization and personalization: Flavor and packaging variations meet diverse consumer preferences.
Sustainability: Eco-friendly packaging and responsibly sourced ingredients are key differentiators.
Convenience: Portable, shelf-stable snacks fit busy office, travel and post-workout lifestyles.

Regional Names

Middle East: Kleicha Bil Tahini, Maamoul Bil Loz w Tahini, Date Tahini Bites. Europe/North America: Tahini Date Balls, Sesame Tahini Date Bites, Energy Date Balls. Asia: Sesame Tahini Date Balls, Tahini-Filled Date Sesame Balls. North Africa: Kleija Bil Tahini and local variations.

Similar Products

Maamoul, energy balls, kubba, mochi ice cream, pineapple cake and falafel share similar encrusted or handheld formats and help demonstrate the versatility of this production line.

Technical Specifications at a Glance

Machine	Capacity	Power	Dimension	Weight
YC-170-2 Encrusting Machine	10–70 pcs/min for tahini date balls	2 KW	1670 x 920 x 1850 mm	350 kg
YC-50 Rounding Machine	20–60 pcs/min	0.4 KW	390 x 320 x 530 mm	50 kg
Lifting Conveyor	Adjustable, synchronized	Approx. 0.3 KW	1.5 m length	—
YC-52 Coating Machine	10–200 pcs/min	0.4 KW	1500 x 1000 x 900 mm	180 kg

Finished Product Gallery

Sesame tahini date ball finished product 1

Sesame tahini date ball finished product 2

Sesame tahini date ball finished product 3

Sesame tahini date ball finished product 4

Sesame tahini date ball finished product 5

Sesame tahini date ball finished product 6

Sesame tahini date ball finished product 7

Sesame tahini date ball finished product 8

Sesame tahini date ball finished product 9

Sesame tahini date ball finished product 10

Sesame tahini date ball finished product 11

Sesame tahini date ball finished product 12

Sesame tahini date ball finished product 13

Sesame tahini date ball finished product 14

Sesame tahini date ball finished product 15

Sesame tahini date ball finished product 16

Sesame tahini date ball finished product 17

Sesame tahini date ball finished product 18

Sesame tahini date ball finished product 19

Sesame tahini date ball finished product 20

Sesame tahini date ball finished product 21

Sesame tahini date ball finished product 22

Sesame tahini date ball finished product 23

Sesame tahini date ball finished product 24

Sesame tahini date ball finished product 25

Sesame tahini date ball finished product 26

Sesame tahini date ball finished product 27

Frequently Asked Questions

What is the production capacity of your Custom Industrial tahini stuffed date ball Machine production line?

Our production line capacity is 10-70 pieces per minute, adjustable according to your product size and worker operation skill. The YC-170-2 encrusting machine speed can be controlled by touchscreen, and YC-50 rounding machine also have variable speed control. For sesame date ball with tahini filling, we recommend 30-50pcs/min for best shape effect. If you need higher capacity, we can customize the machine or suggest you add more lines. Our machine is very stable, can work 24 hours continuously.

Can your machine really handle liquid tahini filling? How does the Lava Filling Hopper work?

Yes, this is our special technology! The Lava Filling Hopper is specially designed for liquid and semi-liquid filling like tahini, chocolate, jam. It has heating system and stirring function to keep filling temperature and prevent settling. The hopper use pneumatic system to control filling amount very precisely, each ball tolerance only ±0.5g. The filling nozzle is anti-drip design. Important point: our Lava Filling Hopper can handle filling viscosity from 1000cps to 50000cps, perfect for tahini. Other supplier normal hopper cannot do this.

What is the exact footprint of the complete production line? My factory space is limited.

The standard 4-machine line total length about 4.5 meters, width about 1.2 meters, height about 1.8 meters. This is very compact design! But we understand every factory layout is different, so we provide free factory layout design service. You just need send us your factory drawing, we will design the best position for each machine, also consider worker operation space and material input area. Our machine is modular design, can be arranged in L-shape, straight line, or even separated with longer conveyor. This is big advantage compared to other supplier fixed design.

How many workers are needed to operate this production line?

Only one worker! Yes, you hear right. One worker can operate whole line: put dough and filling material, monitor machine running, collect finished product. This is because our line is fully automatic connection: encrusting machine automatically make product, rounding machine automatically round, conveyor automatically transfer, coating machine automatically coat flour or sesame. The worker only need do material feeding and final product packing. This can save you 3-5 workers compared to semi-automatic machine. Labor cost saving is very big!

What languages does the machine touchscreen support? Can you add our local language?

Our standard touchscreen support English and Chinese. But we can add your local language for free! We have professional translation team, already added Spanish, Arabic, French, Russian, Turkish, Portuguese, Indonesian, Vietnamese, Thai for many customers. The language switching is very easy, just one click. All operation instructions, error alarms, parameter names will show in your language. This is very helpful for your workers to operate machine. Please tell us which language you need when place order, we will prepare translation file.

What is the product weight range? Can I make very small 10g tahini stuffed date balls?

The weight range is 10g to 120g, adjustable by touchscreen. For tahini filled sesame date ball, we can make 10g, 15g, 20g, 25g, 30g, 35g, 40g, 45g, 50g… up to 120g. The adjustment is very easy, just change parameter in screen, no need change mold or parts. For 10g small ball, our machine can make perfect shape with thin skin and good filling ratio. The weight accuracy is ±1g for small size, ±2g for big size. We can also customize special mold if you have special shape requirement.

Besides tahini date balls, what other products can this line produce?

Oh, this is very important question! Our machine is multi-functional, can produce more than 20 kinds of products: Maamoul, Cookies, Biscuit, Date Bar, Chocolate Cookies, Kubba, Kleija, Arancini, Croquette, Falafel, Pineapple Cake, Meat Ball, Fish Ball, Mooncake, Mochi Ice Cream, Energy Ball, Protein Ball, Fruit Ball, etc. You just need change some parts and parameters. For example, to make Maamoul, you need change mold to flower shape; to make Kubba, need change filling system. One machine equal to many machines, this give you big flexibility to develop new products and expand market.

What is the power consumption and voltage requirement?

Total power consumption is about 5.5KW for whole line. This is energy saving design! Voltage can be customized to your country standard: 220V single phase, 220V three phase, 380V three phase, 415V three phase, 440V three phase, 50Hz or 60Hz. We will confirm voltage with you before production. The machine has transformer and voltage stabilizer inside, so even your factory voltage is not stable, our machine can work normally. Power consumption is very low, running cost is small. For example, if you work 8 hours per day, electricity cost only about $5-8.

Is the machine material food grade? What about safety certificates?

Absolutely food grade! All parts contact food are made of SUS304 stainless steel, which is FDA approved and food safety standard. The conveyor belt is food grade PU material, can bear high temperature and oil. The coating machine turntable also SUS304. We have CE certificate, ISO9001 quality certificate, and our factory passed SGS inspection. We can provide material test report and certificate copy for your customs clearance. Important point: our machine design follow European safety standard, have emergency stop button, safety guard, overload protection. Your worker safety is guaranteed.

How long is the warranty period? What does your after-sales service include?

We provide 2 years warranty for whole machine, this is longer than most supplier (they only give 1 year). During warranty period, any parts broken (except wearing parts), we send new parts for free by DHL/FedEx, and we bear shipping cost. Our after-sales service include: (1) Lifetime technical support by WhatsApp/WeChat/Email, reply within 2 hours; (2) Free video call for installation guidance and training; (3) We provide detailed operation manual and maintenance video; (4) If you need engineer onsite service, we can send, but you need bear flight ticket and hotel cost. We have service team in Dubai, Turkey, Egypt, can provide faster service.

How long is the delivery time? Can you ship to our country?

Standard delivery time is 25-30 days after receive deposit. If you need urgent, we can push to 20 days. We have big stock of raw materials and parts, so production is fast. We ship to more than 80 countries, including USA, Canada, Mexico, Brazil, UK, Germany, France, Italy, Spain, Turkey, Saudi Arabia, UAE, Egypt, South Africa, Australia, New Zealand, Indonesia, Malaysia, Thailand, Vietnam, Philippines, etc. We have cooperated forwarder who can handle sea shipping, air shipping, and door to door service. We will help you do customs clearance documents: commercial invoice, packing list, bill of lading, certificate of origin, CE certificate.

What is the price of the complete production line? Can we buy single machine?

Price depends on your configuration and customization requirement. Our standard 4-machine line FOB price range is $18,000 to $25,000. This is very competitive price for this level of automation. We can give you 5% discount if you order before end of this month. Yes, you can buy single machine! For example, if you already have rounding machine, you can only buy YC-170-2 encrusting machine with lava hopper. Or if you want to add coating function later, you can buy YC-52 coating machine separately. But we recommend complete line for best efficiency.

Can you customize machine according to our special product recipe?

Yes, this is our big advantage! We have strong R&D team with 15 engineers. Before you place order, you can send your product recipe and sample to us, we will do free test in our factory and send you video and finished product for your checking. We can adjust dough mixer speed, filling ratio, forming pressure, rounding time, coating amount according to your recipe. For special viscosity filling, we can adjust hopper heating temperature and stirring speed. For special shape, we can customize mold. We have helped more than 200 customers develop new products. This service is free!

How difficult is machine operation? My workers have low education level.

Don't worry! Our machine is designed for easy operation. The touchscreen is icon-based, very intuitive. We have "One-Click Start" function, worker just press one button, whole line start automatically. Parameter setting is saved in memory, for different product, you just call the recipe number, no need input again. We provide 3-level password protection: worker level (only can start/stop), supervisor level (can adjust parameter), engineer level (can change system setting). This prevent mistake operation. We also provide video training in your language, and we can do video call training for your workers until they can operate smoothly. Normally, worker can learn in 1-2 days.

What wearing parts need to replace regularly? Do you provide spare parts?

Wearing parts include: filling nozzle (life about 1 year), conveyor belt (2 years), sealing ring (1 year), heating tube (2 years). These parts price is low, total about $200-300 per year. We provide one set of wearing parts for free with machine. And we suggest you keep some spare parts in stock for fast replacement. We have spare parts warehouse in Dubai and Turkey, can deliver fast to Middle East and Europe customers. For other area, we send by courier, normally 3-7 days arrive. All spare parts we provide are original quality, guarantee fit to machine.

Can this line be upgraded to full automatic in future? How?

Yes, this is very important design concept! Our line is modular and expandable. You can upgrade step by step: (1) Add automatic dough feeder, so no need worker to put dough; (2) Add automatic filling feeder with level sensor, when filling low, automatically pump from big tank; (3) Add automatic tray arranging machine, product automatically go to tray; (4) Add packaging machine connection, product directly go to flow wrapper or carton machine; (5) Add central control system, all machine parameter can monitor in office computer. We can provide upgrade plan according to your budget and production plan. Many customers start with semi-auto, then upgrade to full auto after 1-2 years.

What is the cleaning and sanitation process? How long does it take?

Cleaning is very easy! All food contact parts can disassemble without tools in 10 minutes. You just take out hopper, nozzle, forming mold, conveyor belt, put into washing sink. Use warm water and food grade detergent to clean, then dry. The machine frame can wipe with wet cloth. We provide special cleaning brush and tools. For daily production, cleaning time about 20-30 minutes. For weekly deep cleaning, about 1 hour. The machine design avoid dead corner, so no material residue. This help you meet food safety standard like HACCP, ISO22000. We also provide CIP (Clean In Place) system as option, can clean automatically without disassembly.

Do you provide installation service? What if machine has problem when we install?

We provide free online installation guidance. When machine arrive, we will schedule video call with your engineer. Our technician will guide you step by step: (1) Check machine parts; (2) Connect power and air compressor; (3) Assemble conveyor; (4) Test run each machine; (5) Test run whole line; (6) Teach parameter setting; (7) Do production trial. This process normally takes 2-3 hours. If you meet any problem during installation, we have 24/7 emergency hotline, you can call or WhatsApp us anytime, we will solve problem immediately. We also have detailed installation video and manual. 95% customers can install successfully by themselves with our guidance.

Can you provide reference customers in our country? Can we visit your factory?

Yes, we have many reference customers worldwide. For example, in USA we have 3 customers using our tahini stuffed date ball line; in Saudi Arabia we have 5 customers; in Turkey we have 8 customers; in Germany we have 2 customers. We can share their contact information (with their permission) for you to check machine performance. We warmly welcome you to visit our factory in Shanghai, China! We have showroom with all machines running, you can bring your material to do test. We can pick you up from airport and arrange hotel. Visiting factory is best way to check our company strength and machine quality. Many customers place order after visiting.

What information do you need from us to provide accurate quotation and solution?

To provide best solution, please provide following information: (1) Product name and picture; (2) Product weight and size; (3) Filling type (liquid, paste, solid) and viscosity; (4) Capacity requirement (pcs/min or pcs/hour); (5) Workshop size drawing; (6) Voltage and frequency; (7) Language requirement; (8) Budget range (if possible); (9) Do you need packaging machine also? (10) Target delivery time. With these information, we can recommend suitable machine model, send you detailed quotation with machine list, layout drawing, video link, and maybe do free test for you. The more information you provide, the better solution we can give. Please contact us by email or WhatsApp, we will reply within 2 hours.