Full Automatic Maamoul Machine from Shanghai Yucheng Machinery

Full Automatic Maamoul Machine from Shanghai Yucheng Machinery

This guide introduces the China Commercial Full Automatic Maamoul Production Line Equipment Factory Direct Supply, an independently developed full-closed loop intelligent baking system for standardized large-scale production of Maamoul and other baked goods. It integrates all core processes from encrusting, stamping, aligning to oven connection, realizes fully unmanned operation, solves traditional production pain points of high labor reliance, low capacity and unstable quality, and fits food factories of all sizes.

YC-170 Automatic Encrusting Machine

Capacity: 10-100pcs/min

Product Weight: 10-100g

Power: 2KW

Electricity: 220V,50/60Hz,1Phase

Dimension: 1670x920x1750mm

Weight: 310KG

YC-170 Automatic Encrusting Machine

The YC-170 Automatic Encrusting Machine is the cornerstone of the Maamoul production line. It forms dough balls and fills them with various fillings, such as dates, nuts, or chocolate. The machine ensures consistency in size and filling, making it an excellent choice for large-scale production. Its adjustable settings allow for different dough types and filling combinations, offering flexibility for various business needs.

YC-106 Automatic Stamping Machine

Capacity: 10-90pcs/min

Product Weight: 20-150g

Pressure: 0.4-0.6Mpa

Power: 0.5KW

Electricity: 220V 50/60Hz

Dimension: 1350x500x1100mm

Weight: 160KG

YC-106 High-Speed Stamping Machine

After the encrusted dough is formed, the YC-106 high-speed automatic stamping machine is used to stamp the surface of the dough with traditional Maamoul patterns (such as floral patterns, geometric patterns, or brand logos). It adopts high-speed stamping technology to ensure clear patterns, uniform pressure, and consistent shape of each Maamoul, which not only meets the traditional aesthetic requirements of Maamoul but also improves the product’s appearance and market competitiveness. It can also be adjusted to stamp patterns suitable for other baked goods such as cookies.

YC-150 Automatic Aligning machine

Capacity:10-100pcs/min

Product Weight: 15-1000g

Power: 1.5KW

Electricity: 220V 50/60Hz

Dimension: 1680x1650x900mm

Weight: 150KG

YC-150 Automatic Aligning Machine

The YC-150 automatic aligning machine is matched with a main conveyor to sort and align the stamped Maamoul products. It uses high-precision sensors to detect the position of the products, automatically adjust the spacing and direction of the products, and ensure that the products are neatly arranged on the conveyor belt. This not only facilitates the subsequent conveying and baking processes but also avoids product damage caused by crowding and collision, improving the product qualification rate. It can also adapt to the alignment of different sizes and shapes of baked goods.

Main Conveyor

The main conveyor is the core connecting component of the entire production line, responsible for conveying the aligned Maamoul products from the aligning machine to the inclined conveyor. It is designed according to the total production capacity of the production line, with stable conveying speed and strong load-bearing capacity. The conveyor belt is made of food-grade materials, which is non-toxic, odorless, and easy to clean, ensuring food safety. It can be customized according to the plant layout to adapt to different production site needs.

Incline Conveyor

The incline conveyor is used to connect the main conveyor and the tunnel oven connecting conveyor, realizing the vertical conveying of Maamoul products. It adopts an adjustable incline angle design, which can be flexibly adjusted according to the height of the tunnel oven and the main conveyor, ensuring smooth product conveying without slipping or falling. The conveyor belt has good anti-slip performance, which can effectively protect the shape of the products and avoid damage during the conveying process.

Tunnel Oven Connecting Conveyor

The tunnel oven connecting conveyor is the last conveying link before the products enter the tunnel oven. It is responsible for stably conveying the Maamoul products from the incline conveyor to the tunnel oven, ensuring that the products are evenly distributed in the tunnel oven for baking. The conveyor speed is synchronized with the baking speed of the tunnel oven, which can effectively avoid over-baking or under-baking of the products, ensuring the consistency of product quality. It is also equipped with a protective device to prevent product deviation and ensure safe operation.

The full automatic Maamoul production line adopts a closed-loop design, integrating all key processes from raw material processing to finished product output, realizing fully automated operation without manual intervention. The specific workflow is as follows:

Encrusting Machine → Stamping Machine → Aligning Machine → Main Conveyor → Incline Conveyor → Oven Connecting Conveyor → Tunnel Oven

Encrusting Process: The YC-168 full automatic encrusting machine mixes the dough and fillings in a predetermined ratio, and completes the wrapping of the fillings to form semi-finished products with uniform skin and fillings.

Stamping Process: The semi-finished products are conveyed to the YC-106 high-speed automatic stamping machine, which stamps traditional patterns on the surface of the products to form the unique appearance of Maamoul.

Aligning Process: The stamped products are sent to the YC-165-1 automatic aligning machine, which sorts and aligns the products through high-precision sensors to ensure neat arrangement.

Main Conveying Process: The aligned products are conveyed by the main conveyor to the incline conveyor, realizing horizontal conveying between different processes.

Incline Conveying Process: The incline conveyor transports the products vertically to the tunnel oven connecting conveyor, adapting to the height difference between the main conveyor and the tunnel oven.

Oven Connection Process: The tunnel oven connecting conveyor stably sends the products into the tunnel oven for baking, ensuring the products are evenly baked.

Core Control: The central control cabinet centrally regulates the entire production line, supporting remote monitoring via mobile phones, tablets, or PCs. It can adjust parameters in real time, store more than 100 product recipes, and the product change time is ≤ 5 minutes, greatly improving production efficiency.

Data Traceability: The production line records data such as production capacity, qualification rate, and raw material consumption throughout the process, and connects to the ERP system to realize digital management of the entire production process, facilitating enterprise production management and decision-making.

1. Small Batch Production Line

This model is ideal for small-scale operations, producing 10-100 Maamoul pieces per minute. It includes the YC-170 Automatic Encrusting Machine, YC-106 Automatic Stamping Machine, and YC-165 Automatic Tray Aligning Machine.

2. High-Speed Large Batch Production Line

This version can produce up to 1,000 Maamoul pieces per minute and is perfect for high-volume commercial production. The system can be integrated with tunnel ovens, automatic packaging machines, and more. The production line can be customized according to your available factory space.

Whether you're a small business or a large-scale manufacturer, Yucheng Machinery in Shanghai provides the ideal Maamoul production equipment to suit your needs.

YC-170 Automatic Mamaoul Machine Full Automatic Maamoul Line

What Is Maamoul?

Maamoul is a traditional Middle Eastern pastry filled with dates, figs, or nuts, known for its intricate designs and rich flavors. It is enjoyed worldwide, especially during holidays like Eid and Christmas. The Maamoul production line from Yucheng Machinery is designed to streamline the manufacturing process, offering high efficiency and consistent quality.

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Q: What products can this China commercial full automatic maamoul production line make besides maamoul?
This factory direct supply maamoul production line supports flexible product switching according to your order demands. Besides classic Middle Eastern maamoul, it can also produce various baked goods including cookies, icebox cookies, gingerbread cookies, pineapple cookies, fig rolls, twist cookies, mooncakes and more, meeting all your diversified production needs.

Q: What is the total maximum capacity of this full automatic maamoul production line?
The standard configuration of this commercial maamoul production equipment is equipped with 7 sets of YC-168 encrusting machines and 7 sets of YC-106 stamping machines. The single machine capacity is adjustable from 10 to 90 pcs per minute, and the maximum total capacity can reach 630 pcs per minute, which can meet the capacity demands of both small and medium-sized food factories and large bakery enterprises.

Q: Does the material of this maamoul production line meet international food safety standards?
Sure. The whole commercial maamoul production line is made of food grade SUS304 stainless steel, which fully complies with global food production safety regulations, you do not need to worry about food contact safety issues.

Q: How long does it take to switch production of different products on this automatic maamoul making line?
We equip this production line with an intelligent control system that supports storage of more than 100 product formulas. The whole product switching process takes no more than 5 minutes, which greatly reduces your production standby time.

Q: What brands of core components are used on this factory direct supply maamoul production line?
We only use internationally renowned brand components for this commercial maamoul equipment to ensure stable operation, including Delta (Taiwan) PLC and touch screen, Shihlin (Taiwan) frequency converter, German SICK sensor, German IGUS bearing, Taiwan HIWIN guide rail and other high-quality parts, which have long service life and low failure rate.

Q: How much space does this full automatic maamoul production line occupy?
This maamoul production line supports both linear and L-shaped layout designs, and the maximum floor area is no more than 500 ㎡, which can be adapted to most factory plant sizes.

Q: Is this maamoul production line fully automated? How many operators do we need to arrange?
This is a full closed-loop automatic production system, which realizes fully unmanned operation from raw material input to finished product output. You only need to arrange 1 to 2 workers to monitor the background data, which greatly reduces your labor cost and manual operation error.

Q: Can this commercial maamoul production line connect with our company's ERP system? Does it support remote control?
Of course. This production line supports central centralized control, you can remotely monitor operation data and adjust production parameters through mobile phones, tablets or PC terminals. It can also directly connect with your ERP system to realize digital management of the whole production process.

Q: What is the complete working process of this full automatic maamoul production line?
The full production flow of this maamoul equipment is: Encrusting Machine → Stamping Machine → Aligning Machine → Main Conveyor → Incline Conveyor → Oven Connecting Conveyor → Tunnel Oven, all processes are seamlessly connected without manual intervention.

Q: What is the voltage configuration of this maamoul production line? Can it be adapted to the voltage standard of our country?
The standard voltage of the equipment is 220V, we also support custom voltage adjustment according to the local power supply standard of your region, you just need to inform us your demand in advance.

Q: We are a small food factory, we don't need such high capacity, can we customize the production line configuration?
Sure. We can adjust the number of encrusting machines, stamping machines and other components according to your actual capacity demand, to provide you with the most cost-effective production line solution.

Q: Does this automatic maamoul production line have data traceability function? What data can be recorded?
Yes, the control system will automatically record the whole production process data including total capacity, product qualified rate, raw material consumption and other core data, which is very convenient for you to carry out quality control and production cost accounting.

Q: Are you a factory or a trading company? Can we buy this maamoul production line directly from your factory?
We are a professional baking equipment manufacturing factory located in China, all our maamoul production lines are factory direct supply, there is no middleman to earn price difference, you can get the most competitive ex-factory price.

Q: Will you provide installation and operation training service after we purchase the maamoul production line?
Of course. After you receive the equipment, we will arrange professional engineers to your factory to complete installation and commissioning work, and provide full operation and daily maintenance training for your operators until they can operate the equipment independently.

Q: How about the energy consumption of this commercial full automatic maamoul production line?
All components of this production line are configured with low power design: single encrusting machine is 1.5KW, single stamping machine is 0.5KW, each conveyor is 0.75KW, the overall energy consumption is about 15% lower than similar products on the market, which can help you reduce production operating costs.

Q: What is the delivery time of this factory direct supply maamoul production line?
For standard configuration production line, the delivery time is 15 to 25 working days after we receive your deposit. For customized configuration, we will confirm the exact delivery time with you separately according to your customization demands.

Q: How long is the warranty period of this maamoul production line? What about after-sales service?
We provide 1 year whole machine warranty, and 2 years warranty for core components. We also provide lifetime technical support and spare parts supply service, our after-sales team will give you response within 24 hours when you meet any problems.

Q: Our plant layout is relatively special, can we adjust the layout of the maamoul production line?
Yes, we provide two optional layouts for this production line: linear type and L type. The size of the conveyor parts can also be customized according to your actual plant size, to perfectly fit your existing plant space.

Q: What is the weight error of the products produced by this automatic maamoul production line?
Thanks to the full automatic intelligent control, the production process has almost no manual interference, the weight error of finished products is controlled within ±1g, which ensures very stable product quality and reduces your unqualified product rate.

Q: What payment methods do you accept for this commercial maamoul production line order?
We accept T/T payment as standard: 30% deposit to confirm the order, 70% balance paid before delivery. For large amount orders, we can also negotiate other mutually acceptable payment methods.

About Us

Established in 2008, Shanghai Yucheng Machinery Co., Ltd is a leading high-tech enterprise in the food machinery industry. Headquartered in the vibrant city of Shanghai with a research and development base, and supported by branches nationwide, we are dedicated to providing top-notch food processing solutions.

Our product portfolio is extensive and innovative. We specialize in encrusting machines and fully automatic production lines for cookies, bread, pastries, and more. Models like the YC - 600, YC - 460, and YC - 400 series encrusting machines offer varying capacities and capabilities to meet diverse production needs. Our machinery can produce a wide range of delicious items, from traditional mooncakes and spring rolls to modern energy balls and protein bars.

Quality is the cornerstone of our business. We have been recognized as a "National High - Tech Enterprise" and a "China National Specialized and Sophisticated Enterprise," a testament to our commitment to excellence. Our machines are built with strict quality control, using advanced technologies and high - quality components. Imported motors, blades, and control systems ensure reliable performance and durability.

Customer satisfaction is our priority. We offer customization options to tailor machinery to specific requirements and provide comprehensive after - sales support, including technical assistance and maintenance services. Our warranty policy and readily available spare parts give our customers peace of mind.

With a global reach and local expertise, we have exported our products worldwide and established strong partnerships in the domestic market. Join us at Shanghai Yucheng Machinery Co., Ltd, and let's create a delicious future together.