Full Automatic Maamoul Making Machine from Shanghai Yucheng Machinery
Full Automatic Maamoul Making Machine from Shanghai Yucheng Machinery
Brief Introduction of the maamoul production line
The full automatic maamoul production line was designed and built by Shanghai Yucheng Machinery, which focuses on the research and development and manufacturing of food machinery and is committed to improving production efficiency and product quality for food companies. The emergence of the full automatic maamoul production line has enabled maamoul production to move from traditional manual operation to a new stage of automation and intelligence.
In the past, the production of maamouls required a lot of manual participation, from dough mixing, stuffing to molding and baking, and every link relied on the workers' craftsmanship and experience. This is not only inefficient, but also difficult to ensure stable product quality. The full automatic maamoul production line is different. It uses advanced automation technology to automatically complete a series of complex process steps, greatly improving production efficiency. The production capacity can be customized according to customer needs, and 300-1000 maamouls can be produced per minute, meeting the needs of enterprises of different sizes. For example, a medium-sized maamoul company can produce 100,000-200,000 maamouls per day after using the full automatic maamoul production line, which is 5-10 times more efficient than traditional manual production.
Moreover, the full automatic maamoul production line is also characterized by high efficiency, energy saving and low cost. It uses advanced energy-saving technology to reduce energy consumption and save operating costs for enterprises. According to actual calculations, the energy cost can be reduced by 15%-20% for every 1,000 maamouls produced. At the same time, automated production reduces the use of labor, reduces labor costs, improves production efficiency and product quality, and gives enterprises more advantages in the fierce market competition. Take a company with an annual output of 5 million maamouls as an example. After using a full automatic maamoul production line, it can save about 500,000 to 1 million yuan in labor costs each year.
Maamoul Line Parameters
| Capacity | 10-1000pcs/min | Control Panel | DELTA |
| Product Weight | 10-100g | ERP Support | Yes |
| Electricity | 220V,50/60Hz,1Phase | Remote Control | Pad/Computer |
| Air Pressure | 0.4-0.8Mpa | Installtion Time | 7-10 days |
| Input Belt Height | 700mm | Training Time | 3 days |
| Output Belt Height | 1200mm | Leading Time | 30 days |
| Materials | SUS304 Metal, UPE Mold,TPU Belt | Warranty | 1 Year |
The full automatic maamoul production line consists of multiple parts, every parts plays an important role.
1. The first is the dough mixer, which is the starting point of maamoul production. The dough mixer can mix and stir various powders and water according to the formula ratio, laying a good foundation for subsequent production. For example, the mixing speed of the dough mixer can reach 50-80 revolutions per minute, and the mixing time can be accurately controlled within 10-15 minutes to ensure the uniform texture of the dough.
2. Next is the YC-170 full automatic encrusting machine, which is the key machine in maamoul forming. YC-170 encrusting machine can automatically wrap the maamoul skin and fillings,and can also adjust the amount of fillings and the size of maamouls as needed to meet the needs of different flavors and specifications. The filling accuracy of YC-170 encrusting machine can reach ±1.5g, and the weight of the maamoul can be accurately controlled between 10-150g. Whether it is the traditional nuts filling, date paste filling, or the innovative fruit jam filling, custard filling, they can all be perfectly wrapped by YC-170 encrusting machine.
3. Then there is the YC-106 automatic maamoul stamping machine, which is responsible for pressing the pattern of the maamoul with the mold. Customers can change the mold according to their needs to make maamouls of different shapes and patterns, making the maamouls more beautiful and generous. Whether it is a traditional round maamoul or a creative special-shaped maamoul, it can be vivid under the pressing of the maamoul machine.
4. Next is the YC-165 Automatic Aligning Machine, which is responsible for placing the formed maamouls on the band oven . The newly upgraded YC-165 aligning machine in 2025 has a working length upgraded from 0.2m to 1.2m, so that the area of the oven can be fully utilized.
Such as in the off-season of the food factory, the maamoul output is not large, you just start 1 line of maamoul machine,output is 100 pcs/minute, YC-165 Automatic Aligning Machine can also make maamoul spred evenly on the conveyor belt without wasting space of oven.
5. Main Conveyor Takes Mamaoul from Maamoul Forming Machine to band oven, its speed was adjustable by centrol control panel , to make sure all the machine works smoothly.
6. The band oven adopts a roller or conveyor belt design, which can evenly bake the maamouls to ensure the color and taste of the maamouls are in the best state. The temperature and time of the oven can be precisely controlled to ensure that the maamouls are evenly heated during the baking process, and will not be burnt or undercooked. For example, the temperature of the oven can be precisely controlled at 180-220℃, and the baking time can be precisely controlled at 8-12 minutes, ensuring that the maamouls are golden in color and crispy in taste.
7. The cooler also plays a key role in the production of maamouls. After the maamouls are baked, they need to be cooled by a cooler to prevent the maamouls from overheating and causing the skin to deform, and to prevent the product from deteriorating due to overheating of the maamoul packaging. The cooling machine can quickly cool the maamouls to a suitable temperature to ensure the quality of the maamouls. For example, the cooling time of the cooling machine can be accurately controlled within 10-15 minutes, reducing the temperature of the maamouls from 80-100℃ to 30-40℃, ensuring that the maamouls enter the packaging stage in the best condition.
8. Finally, there is the packaging machine, which uses automated packaging bags to package the produced maamouls and spray the production date code. The packaging machine has a fast packaging speed and good packaging effect, which can effectively protect the quality and taste of the maamouls and extend the shelf life of the maamouls. For example, the packaging speed of the packaging machine can reach 80-120 bags per minute, and the packaging qualification rate can reach more than 98%.
Maamoul Machine Drawings
1. Small Batch Production Line
This model is ideal for small-scale operations, producing 10-100 Maamoul pieces per minute. It includes the YC-170 Automatic Encrusting Machine, YC-106 Automatic Stamping Machine, and YC-165 Automatic Tray Aligning Machine.
2. High-Speed Large Batch Production Line
This version can produce up to 1,000 Maamoul pieces per minute and is perfect for high-volume commercial production. The system can be integrated with tunnel ovens, automatic packaging machines, and more. The production line can be customized according to your available factory space.
Whether you're a small business or a large-scale manufacturer, Yucheng Machinery in Shanghai provides the ideal Maamoul production equipment to suit your needs.
What Is Maamoul?
Maamoul is a traditional Middle Eastern pastry filled with dates, figs, or nuts, known for its intricate designs and rich flavors. It is enjoyed worldwide, especially during holidays like Eid and Christmas. The Maamoul production line from Yucheng Machinery is designed to streamline the manufacturing process, offering high efficiency and consistent quality.
Maamoul
Maamoul
Maamoul
Cookies
Sesame Cookies
Date Bar
Twist Cookies
Date Cookies
The full automatic maamoul production line not only performs well in maamoul production, but also has strong flexibility and diversity. The new maamoul production line can realize the production of a variety of foods on one production line, such as round cookies, bar cookies, sliced biscuits, etc. This allows food factories to flexibly adjust the products produced according to product sales to meet changes in market demand.
This flexibility and diversity brings more business opportunities and development space for food companies. For example, a food company produces maamouls during the Ramadan , and in other festivals or daily sales, it can switch to produce other products such as cookies, making full use of equipment resources and improving equipment utilization. According to statistics, a multifunctional full automatic production line can increase the equipment utilization rate of the enterprise by 30% - 50%, bringing more economic benefits to the enterprise.
The emergence of the full automatic maamoul production line has brought revolutionary changes to maamoul production companies. It not only improves production efficiency and product quality, reduces production costs, but also brings more development opportunities to enterprises.
1. Q: How can I determine whether the capacity of the maamoul production line meets my needs?
A: You need to determine the capacity requirements based on your own maamoul production scale, order volume and future market expansion plans. For example, if you are a small maamoul workshop with a daily production demand of about 5,000 pieces, it is more appropriate to choose a production line with a capacity of 300-500pcs/min; if you are a large maamoul production company with a daily production demand of tens of thousands of pieces, you can choose a production line with a capacity of 800-1000pcs/min. At the same time, you can also consult Shanghai Yucheng Machinery Co., Ltd., provide your production data, and let them recommend a suitable capacity configuration for you.
2. Q: How to ensure the stability of the production line?
A: Shanghai Yucheng Machinery Co., Ltd. has production qualifications, industry experience and user reputation, and uses high-quality parts and advanced manufacturing processes to ensure the stability of the equipment. The maamoul production line of Shanghai Yucheng Machinery Co., Ltd. has been verified by the market for many years, and the average trouble-free operation time can reach more than 20,000 hours. If the wearing parts are replaced regularly, the service life can reach 15-20 years.
3. Q: What are the advantages of a maamoul production line with a high degree of automation?
A: A maamoul production line with a high degree of automation can reduce manual intervention and improve production efficiency and product quality. For example, the automatic encrusting machine can accurately control the filling amount of the filling, and the error can be controlled within ±1.5g to ensure that the maamoul skin and filling ratio are uniform; the automatic cake making machine can quickly and accurately make maamouls of various shapes and patterns, and can form 80-120 maamouls per minute. At the same time, the automated maamoul production line can also reduce labor costs, reduce product quality problems caused by human factors, and improve production stability and consistency.
4. Q: How to judge whether the material of the maamoul production line meets food hygiene standards?
A: Shanghai Yucheng Machinery Co., Ltd. can provide material test reports and related certifications. The full automatic maamoul production line uses 304 or 316 stainless steel. These materials have good corrosion resistance and mechanical properties, meet food hygiene standards, effectively prevent rust and pollution, and ensure the safety and hygiene of the maamoul production process.
5. Q: What impact does the manufacturing process of the equipment have on the quality of the maamoul production line?
A: Exquisite manufacturing technology can ensure the structural stability and operation accuracy of the equipment. For example, the welding process of the equipment of Shanghai Yucheng Machinery Co., Ltd. adopts advanced argon arc welding technology. The welds are flat and firm, without false welding and leaking welding, and can withstand greater mechanical stress; the assembly process of the equipment is strictly carried out in accordance with the standard process, and the matching clearance between the components is controlled within a reasonable range to ensure that the equipment runs smoothly and noiselessly. You can visit the production workshop of Shanghai Yucheng Machinery Co., Ltd. before purchasing to understand its manufacturing process level.
6. Q: Can the production line produce multiple types of maamouls?
A: The full automatic maamoul production line has strong applicability and can produce multiple types of maamouls. For example, by changing the filling formula of YC-170 encrusting machine and the mold of the automatic cake making machine, maamouls of different flavors and shapes such as five-nut maamouls, red bean paste maamouls, egg yolk maamouls, and fruit maamouls can be produced.
7. Q: How to adjust the production line to adapt to the production of maamouls of different specifications?
A: The adjustment of the production line is relatively simple and convenient. Taking YC-170 encrusting machine as an example, you can adjust the specifications of the maamouls by replacing the machine accessories and molds. Generally speaking, the diameter of maamouls can be adjusted between 5-10cm, and the thickness can be adjusted between 2-5cm. The mold replacement of the automatic maamoul machine is also very convenient, usually only takes a few minutes to complete, and can quickly adapt to the production needs of maamouls of different specifications.
8. Q: Can the maamoul production line produce other foods?
A: Yes, the full automatic maamoul production line can produce other foods. For example, by changing the mold and adjusting the food process, you can produce round cookies, long cookies, sliced biscuits and other products. This allows you to use the production line to produce other foods during the off-season of maamoul production, improve the utilization rate of equipment and the economic benefits of the enterprise.
9. Q: What is the approximate price of a full automatic maamoul production line?
A: The price of a full automatic maamoul production line varies depending on the configuration, production capacity, function, brand and other factors of the equipment. Generally speaking, the price of a production line with basic configuration is around RMB 500,000-1 million. At the same time, you can also pay attention to the promotions and preferential policies of Shanghai Yucheng Machinery Co., Ltd. to get more favorable prices.
10. Q: How to evaluate the return on investment of a full automatic maamoul production line?
A: There are many factors to consider when evaluating the return on investment of a full automatic maamoul production line. First, calculate the initial investment such as the purchase cost of the equipment, installation and commissioning costs, and personnel training costs; second, estimate the revenue growth brought by factors such as the production efficiency of the equipment, product quality improvement, and market share expansion; finally, consider factors such as the service life of the equipment, maintenance costs, and energy consumption. For example, taking an enterprise with an annual output of 5 million maamouls as an example, after using a full automatic maamoul production line, it can save about RMB 500,000-1 million in labor costs each year and improve production efficiency by 1000%. The return on investment and payback period of the equipment can be obtained through calculation.
11. Q: What does the after-sales service of the maamoul equipment include?
A: The after-sales service of the full automatic maamoul production line usually includes installation and commissioning, operation training, maintenance, and technical upgrades. After the equipment arrives at your factory, we will send professional technicians to install and commission the equipment to ensure the normal operation of the equipment; at the same time, we will provide comprehensive operation training for your operators so that they can master the operation skills and daily maintenance methods of the equipment. During the use of the equipment, if a fault occurs, we will provide timely maintenance services, and the general response time is no more than 4 hours. In addition, we will regularly upgrade the equipment to improve the performance and competitiveness of the equipment.
12. Q: What is the technical support capability of Shanghai Yucheng Machinery Co., Ltd.?
A: Shanghai Yucheng Machinery Co., Ltd. has a professional technical team of 120 people, including 8 senior engineers, and its annual investment in research and development funds accounts for 30% of sales, and it has 50 patented technologies.
13. Q: Market reputation of Shanghai Yucheng Machinery Co., Ltd.?
A: You can learn about the market reputation of Shanghai Yucheng Machinery Co., Ltd. through various channels. For example, check user reviews and case studies in industry magazines and websites; consult other companies in the same industry to understand their experience with different brands of equipment; participate in industry exhibitions and have face-to-face exchanges with Shanghai Yucheng Machinery Co., Ltd. In these ways, you can obtain real and objective market word-of-mouth information.
14. Q: How to grasp the trend of the maamoul market?
A: You can pay attention to industry reports, market research data, and changes in consumer demand. For example, in recent years, consumers' demand for healthy, low-sugar, and low-fat maamouls has gradually increased, and at the same time, they have higher requirements for the packaging and taste of maamouls. According to these market trends, when purchasing a full automatic maamoul production line, you can choose equipment with energy-saving, environmental protection, and intelligence, as well as production lines that can produce diversified and personalized maamouls to meet market demand and enhance the competitiveness of the company.
15. Q: How to reasonably plan the layout and space of the maamoul production line?
A: When planning the layout of the production line, you need to consider factors such as the size of the equipment, the direction of material inlet and outlet, the operating space, and the maintenance space. It is recommended that you communicate with Shanghai Yucheng Machinery Co., Ltd., provide your factory floor plan and production process requirements, and let Shanghai Yucheng Machinery Co., Ltd. design a reasonable production line layout plan for you. Generally speaking, the maamoul production line should be laid out in the order of raw material pretreatment, filling and forming, baking and cooling, and packaging inspection to ensure a smooth production process and reduce material handling and personnel movement. At the same time, sufficient operating space and maintenance space should be reserved to facilitate employee operation and equipment maintenance.
16. Q: What are the requirements for the energy supply of themaamoul machine?
A: The power demand of the YC-170 full automatic maamoul production line is 220V, 50Hz, the power is 20kW, the air compressor pressure is 0.8MPa, and the capacity is above 200L. If your factory's energy supply is insufficient or unstable, you may need to increase the power capacity or renovate the gas pipeline to ensure the normal operation of the equipment.
17. Q: Does Shanghai Yucheng Machinery Co., Ltd. provide personnel training services?
A: Yes, Shanghai Yucheng Machinery Co., Ltd. usually provides personnel training services. The training content includes the operating principle, operating process, safety precautions, daily maintenance methods, etc. of the equipment. The training method can be on-site training, online training, or a combination of the two. For example, after the equipment is installed and debugged, we will send technicians to your factory for on-site training for 10 days to ensure that your operators can master the operating skills of the equipment. At the same time, we will also provide training materials and videos for operators to learn and consult at any time.
18. Q: How to ensure the supply of maamoul machine accessories?
A: When purchasing a full automatic maamoul production line, you can sign an accessories supply agreement with Shanghai Yucheng Machinery Co., Ltd. to ensure the timely supply of accessories required for the equipment. We usually establish a complete accessories inventory management system to ensure that the inventory of commonly used accessories is sufficient. At the same time, we will also provide price information for accessories to facilitate your own purchase when needed. For example, Shanghai Yucheng Machinery Co., Ltd. promises to ship within 1-3 working days after receiving an accessories order to ensure that your equipment can obtain the required accessories in time during repair and maintenance.
19. Q: What laws and regulations does the maamoul machine need to comply with?
A: The full automatic maamoul production line needs to comply with relevant national and local laws and regulations, such as food hygiene standards, production safety standards, environmental protection standards, etc. The full automatic maamoul production line of Shanghai Yucheng Machinery Co., Ltd. has obtained CE certification, ISO9001 quality management system certification, TUV certification, etc. Ensure that you can use the machine with confidence.
About Us
Established in 2008, Shanghai Yucheng Machinery Co., Ltd is a leading high-tech enterprise in the food machinery industry. Headquartered in the vibrant city of Shanghai with a research and development base, and supported by branches nationwide, we are dedicated to providing top-notch food processing solutions.
Our product portfolio is extensive and innovative. We specialize in encrusting machines and fully automatic production lines for cookies, bread, pastries, and more. Models like the YC - 600, YC - 460, and YC - 400 series encrusting machines offer varying capacities and capabilities to meet diverse production needs. Our machinery can produce a wide range of delicious items, from traditional mooncakes and spring rolls to modern energy balls and protein bars.
Quality is the cornerstone of our business. We have been recognized as a "National High - Tech Enterprise" and a "China National Specialized and Sophisticated Enterprise," a testament to our commitment to excellence. Our machines are built with strict quality control, using advanced technologies and high - quality components. Imported motors, blades, and control systems ensure reliable performance and durability.
Customer satisfaction is our priority. We offer customization options to tailor machinery to specific requirements and provide comprehensive after - sales support, including technical assistance and maintenance services. Our warranty policy and readily available spare parts give our customers peace of mind.
With a global reach and local expertise, we have exported our products worldwide and established strong partnerships in the domestic market. Join us at Shanghai Yucheng Machinery Co., Ltd, and let's create a delicious future together.
