Full Automatic Maamoul Production Line Arabic Mamoul Making Machine
1. Improve production efficiency: The fully automatic Maamoul production line can realize continuous operation, is not limited by time and manpower, can complete the production of a large number of Maamoul in a short time, and can achieve 24-hour continuous production, which greatly improves production efficiency. The largest Maamoul production line we are currently making can produce 500,000 Maamouls per day.
2. Product quality: The use of advanced technology and equipment can achieve a weight error within +-1.5g, and the same product size, the produced Maamoul has a beautiful shape, good taste, stable quality, and meets food hygiene standards and industry standards.
3. Reduce production costs: Automated production reduces manpower requirements and labor costs. Only 5-6 people are required to operate a production line. At the same time, it can accurately calculate the use of raw materials to prevent waste. It effectively saves raw materials and further reduces production costs.
4. Improve safety: The automated production line reduces direct contact between personnel and raw materials and equipment, reduces safety hazards caused by improper human operation, and also reduces the impact of the working environment on workers.
5. Intelligence: PLC and smart accessories make the entire production line traceable and standardized. The Maamoul production line can be connected to the ERP system, and production data can be seen in real time. It not only reduces the risk of human error, but also facilitates the collection and organization of data, providing intuitiveness for product optimization.
6. Smart Food Factory: You can use iPad to remotely control the production line to create a smart food factory 4.0. All data are synchronized together, and each link is intelligently analyzed to reduce costs and increase efficiency, and improve every detail of production.
Full Automatic Maamoul Line Have Following Parts:
1.Raw material processing area:
The raw material processing area is the first step in mooncake production. Here, various raw materials, such as flour, fillings, etc., are selected and pre-processed. The automatic weighing system ensures the accurate ratio of each raw material, laying a solid foundation for subsequent processes.
2.Dough making area:
The dough making area mixes and stirs the raw materials with precise proportions. The dough is stirred vigorously by the dough mixer to achieve the ideal flexibility and viscosity. Then the dough is rested to relax the dough fully for better subsequent molding.
3.Filling processing area
In the filling processing area, various filling raw materials are mixed evenly according to specific formulas to form delicious fillings. Subsequently, the fillings are divided into pieces of appropriate sizes and prepared for the filling process to ensure that each mooncake has a uniform and delicious filling.
4.Forming area:
The forming area is the key link in the formation of the appearance of mooncakes. Here, the stuffed dough is fed into the forming machine or mold, and the exquisite mooncake shape is formed by pressure. This process requires not only fast speed, but also consistent shape and beautiful appearance.
5.Baking area:
The baking area is one of the most critical links in mooncake production. In the precisely preheated oven, the formed mooncakes gradually become golden and crispy under high temperature. During the baking process, the temperature and time need to be strictly controlled to ensure that the mooncakes achieve the best taste and color. After baking, the mooncakes are taken out and sent to the cooling area for natural cooling.
6.Packaging area:
The packaging area is the last process of the mooncake production line. Here, the cooled mooncakes are sent to the automated packaging equipment for packaging. The packaging materials are carefully selected and designed to ensure that they are both beautiful and practical. At the same time, strict sealing tests are carried out during the packaging process to ensure that the packaging is intact. Finally, the packaged mooncakes are sent to the finished product warehouse to wait for shipment, bringing delicious enjoyment to consumers.
