High Efficiency Tahini Stuffed Date Ball Encrusting Machine for Frozen Factories

Short Description:

High-efficiency tahini stuffed date ball production line for frozen food factories. Handles liquid tahini precisely, produces 10–70 pcs/min, and supports 10–120 g products such as mochi ice cream and meatballs.

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High Efficiency tahini stuffed date ball Encrusting Machine for Frozen Factories

Elevate your frozen food production with our full automatic tahini filled sesame date ball production line, featuring YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper), YC-50 Ball Rounding Machine, 1.5m Lifting Conveyor, and YC-52 Automatic Flour Coating Machine. The specialized lava hopper precisely controls fluid tahini flow, cutting labor costs, saving space, and delivering 10-70 units/min. It adapts to 10-120g frozen foods like mochi ice cream and meatballs—explore our FAQs for key details.

10–70 pieces per minute
Product weight: 10–120 g
Only 1 operator needed
Food-grade SUS304 stainless steel
CE / FDA-compliant materials
Multilingual PLC touch screen

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Automatic Tahini Stuffed Date Ball Machine production line

Watch the Production Line in Action

1. Introduction of Each Machine

YC-170-2 Automatic Encrusting Machine with Lava Filling Hopper

① YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper)

Core Function: The heart of the production line. Its custom-designed lava filling hopper controls high-fluidity tahini flow, wraps the tahini core with date-sesame dough, and ensures uniform skin-to-filling ratio with no leakage.

Capacity: 10–100 pcs/min; adjustable to 10–70 pcs/min for tahini date balls
Product weight: 10–100 g; supports 10–120 g with customization
Power: 2 KW
Electricity: 220V, 50/60Hz, 1 phase
Dimension: 1670 x 920 x 1850 mm
Weight: 350 kg
Special feature: Precise liquid-tahini flow control and dual anti-eccentric filling design

② YC-50 Automatic Ball Rounding Machine

Core Function: Transforms encrusted dough into smooth, uniform spheres. High-precision rolling ensures a round shape, which is critical for even sesame coating in the next step.

Capacity: 20–60 pcs/min, synchronized with the encrusting machine
Product diameter: 15–70 mm; adapts to 10–120 g products
Power: 0.4 KW
Electricity: 220V, 50/60Hz
Dimension: 390 x 320 x 530 mm
Weight: 50 kg
Special feature: Compatible with various dough consistencies for continuous production

1.5m Lifting Conveyor for tahini date ball production line

③ Lifting Conveyor (1.5m Length)

Core Function: Bridges the rounding machine and coating machine, vertically conveying rounded balls to save floor space. The food-grade belt ensures hygienic transport without damaging delicate dough.

Length: 1.5 m; customizable from 1.5 m to 3 m
Conveyor belt: Food-grade PU, anti-stick and easy to clean
Speed: Adjustable and synchronized with upstream/downstream machines
Power: Approx. 0.3 KW
Electricity: 220V, 50/60Hz
Special feature: Compact design optimizes space and simplifies maintenance

④ YC-52 Automatic Flour Coating Machine (Turntable Type)

Core Function: Uniformly coats rounded tahini date balls with sesame seeds or other coatings such as flour and coconut flakes. The 360° rotating turntable ensures full coverage and recycles excess sesame to reduce waste.

Capacity: 10–200 pcs/min, matching the line’s 10–70 pcs/min output
Turntable diameter: 900 mm
Power: 0.4 KW
Electricity: 220V, 50/60Hz
Dimension: 1500 x 1000 x 900 mm
Weight: 180 kg
Special feature: Independently adjustable turntable and conveyor speed

2. Production Line Workflow

The fully automated process requires only 1 operator for monitoring, ensuring efficiency and consistency.

Raw Material Preparation

Prepare outer dough, liquid tahini filling and sesame seeds. Load dough into the YC-170-2 hopper and tahini into the lava filling hopper.

Encrusting

The YC-170-2 precisely injects controlled-flow tahini filling into the outer dough to form a wrapped dough piece.

Rounding

The YC-50 rounding machine shapes the wrapped dough into smooth, uniform balls.

Conveying

The 1.5m lifting conveyor transports rounded balls to the YC-52 coating machine without manual handling.

Sesame Coating

The YC-52 rotating turntable coats the balls evenly with sesame seeds. Excess sesame is recycled to minimize waste.

Finished Product

Collect fully coated tahini date balls for packaging or further processing such as baking and cooling.

Tahini stuffed date ball production line layout

Automatic tahini stuffed date ball production line equipment

Ask Yucheng Machinery for tahini date ball machine price and factory layout

3. About Tahini Stuffed Date Balls

Origin

Tahini and dates are staple ingredients in Middle Eastern and Mediterranean cuisines. Tahini-filled date balls originated as a traditional homemade treat in countries such as Lebanon, Jordan and Israel. The combination of sweet, chewy dates and creamy, nutty tahini creates a balanced, energy-rich snack, and it has evolved from a regional specialty into a global favorite.

Market Classification

By production method: Artisanal/handmade premium products and industrial mass-produced products for supermarkets, convenience stores and foodservice.

By flavor variation: Classic date dough with tahini filling and sesame coating; flavored versions with chocolate, cinnamon, cardamom or nuts; functional low-sugar, vegan, gluten-free or probiotic-enhanced options.

By application: Ready-to-eat snack food, festival treats for Ramadan/Eid/Christmas/Hanukkah, and health-and-wellness energy snacks.

Market Trends

Health-conscious demand: Consumers increasingly seek natural, additive-free snacks.
Globalization of Middle Eastern cuisine: Tahini and dates are becoming familiar ingredients worldwide.
Customization and personalization: Flavor and packaging variations meet diverse consumer preferences.
Sustainability: Eco-friendly packaging and responsibly sourced ingredients are key differentiators.
Convenience: Portable, shelf-stable snacks fit busy office, travel and post-workout lifestyles.

Regional Names

Middle East: Kleicha Bil Tahini, Maamoul Bil Loz w Tahini, Date Tahini Bites. Europe/North America: Tahini Date Balls, Sesame Tahini Date Bites, Energy Date Balls. Asia: Sesame Tahini Date Balls, Tahini-Filled Date Sesame Balls. North Africa: Kleija Bil Tahini and local variations.

Similar Products

Maamoul, energy balls, kubba, mochi ice cream, pineapple cake and falafel share similar encrusted or handheld formats and help demonstrate the versatility of this production line.

Technical Specifications at a Glance

Machine	Capacity	Power	Dimension	Weight
YC-170-2 Encrusting Machine	10–70 pcs/min for tahini date balls	2 KW	1670 x 920 x 1850 mm	350 kg
YC-50 Rounding Machine	20–60 pcs/min	0.4 KW	390 x 320 x 530 mm	50 kg
Lifting Conveyor	Adjustable, synchronized	Approx. 0.3 KW	1.5 m length	—
YC-52 Coating Machine	10–200 pcs/min	0.4 KW	1500 x 1000 x 900 mm	180 kg

Finished Product Gallery

Sesame tahini date ball finished product 1

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Frequently Asked Questions

What machines make up the High Efficiency tahini stuffed date ball Encrusting Machine production line for frozen factories?

This full automatic line includes 4 core machines: YC-170-2 Automatic Encrusting Machine with Lava Filling Hopper, YC-50 Automatic Ball Rounding Machine, a 1.5m Lifting Conveyor (connecting the rounding and coating machines), and YC-52 Automatic Turntable-Type Flour Coating Machine.

How does the tahini stuffed date ball encrusting machine handle runny tahini fillings for frozen production?

We’ve equipped the YC-170-2 with a custom Lava Filling Hopper that precisely controls the flow speed of liquid tahini. It prevents filling leakage during encrusting, ensuring every frozen tahini stuffed date ball has consistent filling ratio—perfect for large-scale frozen factory standards.

What’s the production capacity of this high efficiency tahini stuffed date ball encrusting line?

The line offers adjustable output from 10 to 70 units per minute. You can tweak the speed based on your frozen factory’s daily demand, balancing efficiency and product quality without compromise.

How many workers does the tahini stuffed date ball encrusting machine line need?

Only one worker is required to operate the entire line, which drastically cuts labor costs compared to manual production. When your frozen factory needs to expand output later, it can be seamlessly upgraded to a fully automated system.

Can the tahini stuffed date ball encrusting machine line be customized for my frozen factory’s space?

Absolutely! The line’s layout and dimensions are fully customizable according to your factory’s actual floor area. Our team will design the most space-saving arrangement that fits your workshop perfectly.

What languages are supported on the tahini stuffed date ball encrusting machine’s control screen?

All machines support English plus your local language. This makes operation super convenient for your frozen factory’s staff, no matter where you’re located globally.

What product size range can this tahini stuffed date ball encrusting machine produce?

It handles products from 10g to 120g. Whether you’re making small frozen tahini stuffed date balls or larger items like meatballs or mooncakes, it meets all your size needs easily.

Besides tahini stuffed date balls, what other frozen foods can this encrusting machine line make?

It’s highly versatile—suitable for over 20 frozen foods including Maamoul, Cookies, Date Bars, Chocolate Cookies, Kubba, Kleija, Arancini, Croquette, Falafel, Meat Balls, Fish Balls, Mooncakes, Mochi Ice Cream, Pineapple Cake, and more.

Why is this tahini stuffed date ball encrusting machine ideal for frozen factories specifically?

Its stable performance and precise control ensure products maintain consistent shape and filling ratio, which is critical for frozen storage and transportation. It meets the strict large-scale production standards of frozen food factories.

Can I expand the tahini stuffed date ball encrusting line when my frozen factory’s output grows?

Yes, definitely. The line has a modular design. When you need to boost production, you can add more machines or integrate it into a fully automated production system tailored to your expansion plan.

How easy is it to clean and maintain the tahini stuffed date ball encrusting machine line?

All machines have detachable food-contact parts, making cleaning quick and thorough. We provide detailed maintenance manuals and online support; regular upkeep only needs simple checks and part replacements, no downtime for your frozen factory.

What materials are used in the tahini stuffed date ball encrusting machine for frozen factories?

All parts touching food are made of food-grade 304 stainless steel—anti-corrosive and compliant with international food safety standards. It ensures your frozen products are safe and meet hygiene regulations.

Do you offer training for operating the tahini stuffed date ball encrusting machine line?

Yes! We provide free on-site or online training for your frozen factory’s staff. Our technicians will teach operation, cleaning, and maintenance until your team is fully proficient.

What’s the warranty period for the tahini stuffed date ball encrusting machine production line?

We offer a 1-year warranty for all machines. During this time, we replace defective parts for free. For after-warranty service, we provide cost-effective maintenance and spare parts supply.

How long does delivery take for the tahini stuffed date ball encrusting machine to my frozen factory?

Delivery time depends on your location and customization needs. Standard lines are delivered within 15-25 working days; for customized setups, we confirm the exact timeline after finalizing the design.

Does the tahini stuffed date ball encrusting machine have energy-saving features?

Yes, all machines use energy-efficient motors and control systems. They consume less power than similar products, helping reduce your frozen factory’s long-term operational costs.

Can the Lava Filling Hopper be used for other liquid fillings besides tahini?

Of course! It’s designed to handle various liquid/semi-liquid fillings like chocolate sauce, jam, or cheese. Perfect for making other frozen filled products in your factory.

What after-sales support do you offer for the tahini stuffed date ball encrusting machine line?

We have a 24/7 online after-sales team. You can reach us via email, phone, or video call anytime. We also stock common spare parts and ship them to your frozen factory quickly if needed.

Can I test the tahini stuffed date ball encrusting machine with my own raw materials before buying?

Yes! Send us your raw materials, and we’ll run a free test production. We can also share video footage of the test so you can see the machine’s performance clearly before deciding.

Is the tahini stuffed date ball encrusting machine line compatible with my frozen factory’s existing equipment?

Yes, it has modular interfaces that easily connect to your existing frozen food machines (like freezers or packaging machines). It integrates seamlessly to form a complete automated production chain tailored to your current setup.