Sesame Tahini Stuffed Energy Date Ball Machine
Sesame Tahini Stuffed Energy Date Ball Machine
This article will introducing Sesame Tahini Stuffed Energy Date Ball Machine production line, specifically engineered for high-volume manufacturing of delicious date balls with unique liquid fillings. This complete automatic solution includes the YC-170-2 Automatic Encrusting Machine with a specialized Lava Filling Hopper, the YC-50 Automatic Ball Rounding Machine, a robust Lifting Conveyor, and the efficient YC-52 Automatic Flour Coating Machine (Turntable Type). Our machinery ensures precise control over fluid fillings like tahini, guaranteeing product consistency and superior quality.
This Date Ball production line includes three key machines, each optimized to enhance the production process. Here are the parameters and brief descriptions of each machine:
| YC-170-2 Automatic Encrusting Machine |
| Capacity:10-100pcs/min |
| Product Weight: 10-100g |
| Power: 2KW |
| Electricity: 220V,50/60Hz,1Phase |
| Dimension: 1670x920x1700mm |
| Weight:330KG |
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YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper)
- used for forming and filling the date balls. It is capable of handling various dough types and fillings. The specialized "Lava Filling Hopper" is designed specifically for highly fluid fillings like Tahini, ensuring precise and controlled injection of the liquid center into the date paste. This prevents leakage and ensures consistent filling volume for each product. The YC-170 model has a capacity of 10-100 pcs/min and can handle product weights from 15-120g, with a power of 2.5KW.
2. YC-50 Automatic Ball Rounder
| YC-50 Automatic Ball Rounder |
| Capacity: 20-60pcs/min |
| Product Diameter: 15-70mm |
| Power: 0.4KW |
| Electricity: 220V 50/60Hz |
| Dimension: 390x320x530mm |
| Weight: 50KG |
YC-50 Automatic Ball Rounding Machine
After the encrusting machine forms the filled date balls, they are transferred to the YC-50 Automatic Ball Rounding Machine.YC-50 will shapes the filled date balls into perfectly uniform spherical balls, preparing them for the next stage of coating.
3. Lifting Conveyor
| Lifting Conveyor |
| Capacity: 10-80pcs/min |
| Power: 0.5KW |
| Electricity: 220V 50/60Hz |
| Dimension: 1300x550x750mm |
| Weight: 55KG |
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Lifting Conveyor (1.5m Length, Connect with Rounding Machine to Coating Machine)
- transferring the rounded date balls from the YC-50 Ball Rounding Machine to the YC-52 Flour Coating Machine. With its 1.5m length, it provides the necessary elevation and smooth transition,
3. Lifting Conveyor
| Capacity: 10-200pcs/min |
| Turntable Diameter:900mm |
| Power: 0.4KW |
| Electricity: 220V 50/60Hz |
| Dimension: 1500x1000x900mm |
| Weight: 180KG |
YC-52 Automatic Flour Coating Machine (Turntable Type)
Responsible for evenly coating the rounded date balls with sesame seeds or other desired coatings. The "Turntable Type" design ensures that each ball is thoroughly and uniformly coated as it passes through the system.
The production of Sesame Coated Tahini Date Balls using this automated line follows a streamlined process:
Step1. Dough and Filling Preparation: High-quality date paste (for the outer layer) and liquid tahini (for the inner filling) are prepared and loaded into the respective hoppers of the YC-170-2 Automatic Encrusting Machine. The specialized Lava Filling Hopper ensures the fluid tahini is ready for precise injection.
Step2. Encrusting and Filling: The YC-170-2 Automatic Encrusting Machine precisely forms the outer date paste layer and simultaneously injects the liquid tahini filling into its center, creating a filled date ball. This machine ensures accurate product weight and consistent filling.
Step3. Ball Rounding: The filled products are then transferred to the YC-50 Automatic Ball Rounding Machine. This machine gently yet effectively shapes each piece into a perfect sphere, ensuring uniformity in size and appearance.
Step4. Transfer to Coating: Once rounded, the date balls are moved by the 1.5m Lifting Conveyor, which elevates and transports them smoothly to the next stage, the YC-52 Automatic Flour Coating Machine.
Step5. Flour/Sesame Coating: In the YC-52 Automatic Flour Coating Machine (Turntable Type), the rounded date balls are evenly coated with sesame seeds, creating the desired outer layer and enhancing their taste and texture.
Step6. Further Processing (Optional): The finished Sesame Coated Tahini Date Balls are now ready for further processing, such as cooling, packaging, or integration with additional machinery like chocolate coating machines, as desired.
We offer two versions of the Date Ball Machine for different production needs:
Small-Scale Production
This setup includes the YC-168 Automatic Encrusting Machine, YC-50 Automatic Ball Rounding Machine, and YC-51 Automatic Flour Coating Machine (Drum Type). It is ideal for small-scale production, with a capacity of 60-70 balls per minute.
Large-Scale Production
For higher output, our large-scale version uses the YC-170-2 Automatic Encrusting Machine with a specialized Lava Filling Hopper, the YC-50 Automatic Ball Rounding Machine, a Lifting Conveyor, and the YC-52 Automatic Flour Coating Machine (Turntable Type). This configuration can produce up to 200 balls per minute and is designed for high-volume production, with the option to connect to packaging and chocolate coating machines.
This flexible and efficient production line is a perfect solution for businesses looking to enter or scale up their date ball production.
Small Scale Production
Large Scale Production
What Are Date Balls?
Date balls, often referred to as energy balls or bliss balls, are a popular healthy snack made primarily from dates, which provide natural sweetness and act as a binder due to their sticky texture. They are frequently combined with nuts, seeds, oats, or other dried fruits and can be coated with various toppings like shredded coconut, cocoa powder, or sesame seeds. Medjool dates are commonly preferred for their soft, chewy texture and rich, caramel-like taste. These treats are favored for being natural, often gluten-free, and rich in fiber and healthy fats, making them an excellent alternative to sugary snacks.
Packaging: Date balls are typically packaged in airtight containers to maintain freshness and prevent moisture loss. Common packaging formats include pouches, gift boxes, and plastic containers. Air-sealed or vacuum-sealed packaging is often recommended to extend shelf life. The packaging designs often emphasize the natural and healthy aspects of the product.
Different Names and Cultural Significance: Date balls have various names and variations across different cultures, especially in regions where dates are a staple:
- In ancient Babylon, a similar date confection was known as Mersu.
- In India, date balls are akin to Laddu (or Ladoo), which are traditional spherical sweets. Variations like Dry Fruit Laddu or Oats Laddu are common.
- In some Middle Eastern and North African countries, they might be simply called "date sweets" or referred to by regional names for similar date-based pastries like Maamoul or Kleija, though these typically have a different form and preparation.
- More broadly, as healthy snacks, they are widely known as Energy Balls or Bliss Balls globally.
Examples and Variations: Date balls offer immense versatility in ingredients and flavors:
- Nut-based: Common variations include date balls with walnuts, pecans, almonds, or cashews, providing texture and healthy fats. Nut butters like almond butter or peanut butter are also used as binders.
- Chocolate Date Balls: These are popular, incorporating cocoa powder, dark chocolate, or chocolate chips for a rich flavor.
- Coconut Date Balls: Often rolled in shredded coconut, these have a distinct tropical flavor and appealing texture.
- Fruit-based: Other dried fruits like cranberries, raisins, or apricots can be added for additional flavor and chewiness.
- Protein-enhanced: Protein powder can be incorporated to create high-protein energy balls, popular among fitness enthusiasts.
- Spiced: Some recipes include spices like cinnamon, vanilla extract, or sea salt to enhance the flavor profile.
Oatmeal Ball
Date Nuts Ball
Coconut Ball
Date Ball
Protein Ball
Oatmeal Ball
Oat Ball
Rum Ball
Sesame Ball
Tamarind Ball
Q1: What kind of products can this Sesame Coated Tahini Date Ball Machine produce?
A: Our versatile machine can produce a wide range of products, including Sesame Coated Tahini Date Balls, Maamoul, Kleija, Date Cookies, Date Bars, Fig Rolls, Kubba, Mochi, and various other filled or formed food items. It's also capable of making energy balls, protein balls, and more.
Q2: What is the production capacity of this large-batch Tahini Date Ball production line?
A: This large-batch production line is designed for high-volume output, capable of producing approximately 10-200 pieces per minute, ensuring efficient manufacturing to meet high market demands.
Q3: Why is a "Lava Filling Hopper" specifically designed for Tahini Date Balls?
A: Tahini filling is often in a liquid or highly fluid state. Our specially designed Lava Filling Hopper on the YC-170-2 Automatic Encrusting Machine provides precise control over the flow rate of liquid tahini, ensuring accurate and consistent filling without leakage.
Q4: Can this Date Ball Making Machine handle other liquid fillings besides Tahini?
A: Yes, the Lava Filling Hopper is engineered to handle various fluid or lava-like fillings, ensuring versatility for different product types that require precise liquid ingredient deposition.
Q5: What are the main components of this high-capacity Date Ball production line?
A: The large-batch production line consists of four main machines: the YC-170-2 Automatic Encrusting Machine (with Lava Filling Hopper), the YC-50 Automatic Ball Rounding Machine, a Lifting Conveyor (1.5m Length), and the YC-52 Automatic Flour Coating Machine (Turntable Type).
Q6: Is Shanghai Yucheng Machinery Co., Ltd. a reliable manufacturer of food machinery?
A: Shanghai Yucheng Machinery Co., Ltd., established in 2008, is a China national high-tech company specializing in food processing machinery, particularly encrusting machines and full automatic food production lines. We are recognized as a "High-Tech Enterprise" by the government.
Q7: Where is Shanghai Yucheng Machinery located, and where is the factory?
A: Our company headquarters and R&D base are located in Shanghai, China. Our factory, spanning 30,000 square meters, is situated in Qidong City, Jiangsu, China.
Q8: Does Yucheng Machinery offer customization services for production lines?
A: Yes, we provide customization services to meet the unique requirements of our clients. We can customize the food production line according to your factory layout and specific product needs.
Q9: What kind of after-sales support does Shanghai Yucheng Machinery provide?
A: We offer comprehensive after-sales support, including technical assistance, availability of spare parts, and maintenance services, to ensure the smooth operation of your machinery.
Q10: What is the warranty period for Yucheng Machinery products?
A: The warranty period for our products is one year from the date of arrival at the port. During this period, machine components (excluding consumables) will be repaired or replaced free of charge.
Q11: How can I request a quotation for the Sesame Coated Tahini Date Ball Machine?
A: You can request a quotation by filling out the online inquiry form on our website or by contacting our sales team directly via Email (johnyang@yuchengmachine.com) or WhatsApp (+86 177 0181 3881).
Q12: Can this production line be integrated with other machines like packaging or chocolate coating machines?
A: Yes, the large-batch production line is designed with the capability to connect with downstream equipment such as packaging machines and chocolate coating machines for a fully automated process.
Q13: What measures are in place to ensure product quality and consistency with this machine?
A: Our encrusting machine features sealed, anti-leakage designs for hoppers, optimized spiral structures for precise weight control, and dual anti-eccentricity protection for stable operation, ensuring consistent product quality. We also use high-quality electrical components from reliable brands.
Q14: Are the machine components durable and easy to maintain?
A: Yes, we use durable materials like mold steel for wear-prone parts, offering a one-year quality guarantee to reduce maintenance costs and replacement frequency for our clients.
Q15: Does Yucheng Machinery have certifications or industry recognition?
A: Yes, Shanghai Yucheng Machinery is recognized as a National High-Tech Enterprise, a member of the China National Food Industry Association, and has received awards such as "China's Top Ten Bakery Brand Manufacturers".
Q16: How does Yucheng Machinery ensure high precision and efficiency in its full automatic food processing lines?
A: We emphasize smart food factory 6.0 principles, focusing on full automation, high precision, and high efficiency in our production lines through continuous research, development, and optimization of machine details.
Q17: What is the process for cooperating with Shanghai Yucheng Machinery to purchase a machine?
A: The cooperation process typically involves initial contact, receiving detailed product information, obtaining a quotation, negotiation and customization, order placement, payment arrangements, production and manufacturing updates, quality control and testing, shipping and logistics, installation and training, and ongoing after-sales support.
Q18: Can I see a demonstration of the machine or visit the factory?
A: We regularly participate in industry events and exhibitions. You can check our website's Events page for the latest updates. During the production phase of your order, you may also visit our manufacturing facility.
Q19: What other automatic food production lines does Shanghai Yucheng Machinery offer?
A: Besides the Tahini Date Ball production line, we offer a range of full automatic production lines for cookies, mooncakes, pastries, bread, spring rolls, dumplings, mochi, and various other bakery and frozen food products.
Q20: How does the "Lava Filling Hopper" specifically control the flow speed of liquid tahini?
A: While the detailed mechanism is proprietary, the design of the Lava Filling Hopper is specifically optimized to manage the high fluidity of tahini. This involves precise pump controls and nozzle configurations that ensure accurate volume dispensing and prevent dripping or overflow, resulting in perfectly filled date balls.
About Us
Established in 2008, Shanghai Yucheng Machinery Co., Ltd is a leading high-tech enterprise in the food machinery industry. Headquartered in the vibrant city of Shanghai with a research and development base, and supported by branches nationwide, we are dedicated to providing top-notch food processing solutions.
Our product portfolio is extensive and innovative. We specialize in encrusting machines and fully automatic production lines for cookies, bread, pastries, and more. Models like the YC - 600, YC - 460, and YC - 400 series encrusting machines offer varying capacities and capabilities to meet diverse production needs. Our machinery can produce a wide range of delicious items, from traditional mooncakes and spring rolls to modern energy balls and protein bars.
Quality is the cornerstone of our business. We have been recognized as a "National High - Tech Enterprise" and a "China National Specialized and Sophisticated Enterprise," a testament to our commitment to excellence. Our machines are built with strict quality control, using advanced technologies and high - quality components. Imported motors, blades, and control systems ensure reliable performance and durability.
Customer satisfaction is our priority. We offer customization options to tailor machinery to specific requirements and provide comprehensive after - sales support, including technical assistance and maintenance services. Our warranty policy and readily available spare parts give our customers peace of mind.
With a global reach and local expertise, we have exported our products worldwide and established strong partnerships in the domestic market. Join us at Shanghai Yucheng Machinery Co., Ltd, and let's create a delicious future together.
