Turnkey Tahini Stuffed Date Ball Line Manufacturer with Installation Support
Turnkey Tahini Stuffed Date Ball Line Manufacturer with Installation Support
As a reliable turnkey Tahini Stuffed Date Ball line manufacturer, we deliver a full production setup including YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper), YC-50 Ball Rounding Machine, 1.5m Lifting Conveyor, and YC-52 Automatic Flour Coating Machine. Our space-saving line handles high-fluidity tahini precisely via the specialized hopper, cuts labor to 1 worker per line, and offers 10-70 pcs/min capacity. It also produces 20+ food types, with professional installation support to get your line running smoothly fast.
- 10–70 pieces per minute
- Product weight: 10–120 g
- Only 1 operator needed
- Food-grade SUS304 stainless steel
- CE / FDA-compliant materials
- Multilingual PLC touch screen
Watch the Production Line in Action
1. Introduction of Each Machine
① YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper)
Core Function: The heart of the production line. Its custom-designed lava filling hopper controls high-fluidity tahini flow, wraps the tahini core with date-sesame dough, and ensures uniform skin-to-filling ratio with no leakage.
- Capacity: 10–100 pcs/min; adjustable to 10–70 pcs/min for tahini date balls
- Product weight: 10–100 g; supports 10–120 g with customization
- Power: 2 KW
- Electricity: 220V, 50/60Hz, 1 phase
- Dimension: 1670 x 920 x 1850 mm
- Weight: 350 kg
- Special feature: Precise liquid-tahini flow control and dual anti-eccentric filling design
② YC-50 Automatic Ball Rounding Machine
Core Function: Transforms encrusted dough into smooth, uniform spheres. High-precision rolling ensures a round shape, which is critical for even sesame coating in the next step.
- Capacity: 20–60 pcs/min, synchronized with the encrusting machine
- Product diameter: 15–70 mm; adapts to 10–120 g products
- Power: 0.4 KW
- Electricity: 220V, 50/60Hz
- Dimension: 390 x 320 x 530 mm
- Weight: 50 kg
- Special feature: Compatible with various dough consistencies for continuous production
③ Lifting Conveyor (1.5m Length)
Core Function: Bridges the rounding machine and coating machine, vertically conveying rounded balls to save floor space. The food-grade belt ensures hygienic transport without damaging delicate dough.
- Length: 1.5 m; customizable from 1.5 m to 3 m
- Conveyor belt: Food-grade PU, anti-stick and easy to clean
- Speed: Adjustable and synchronized with upstream/downstream machines
- Power: Approx. 0.3 KW
- Electricity: 220V, 50/60Hz
- Special feature: Compact design optimizes space and simplifies maintenance
④ YC-52 Automatic Flour Coating Machine (Turntable Type)
Core Function: Uniformly coats rounded tahini date balls with sesame seeds or other coatings such as flour and coconut flakes. The 360° rotating turntable ensures full coverage and recycles excess sesame to reduce waste.
- Capacity: 10–200 pcs/min, matching the line’s 10–70 pcs/min output
- Turntable diameter: 900 mm
- Power: 0.4 KW
- Electricity: 220V, 50/60Hz
- Dimension: 1500 x 1000 x 900 mm
- Weight: 180 kg
- Special feature: Independently adjustable turntable and conveyor speed
2. Production Line Workflow
The fully automated process requires only 1 operator for monitoring, ensuring efficiency and consistency.
Raw Material Preparation
Prepare outer dough, liquid tahini filling and sesame seeds. Load dough into the YC-170-2 hopper and tahini into the lava filling hopper.
Encrusting
The YC-170-2 precisely injects controlled-flow tahini filling into the outer dough to form a wrapped dough piece.
Rounding
The YC-50 rounding machine shapes the wrapped dough into smooth, uniform balls.
Conveying
The 1.5m lifting conveyor transports rounded balls to the YC-52 coating machine without manual handling.
Sesame Coating
The YC-52 rotating turntable coats the balls evenly with sesame seeds. Excess sesame is recycled to minimize waste.
Finished Product
Collect fully coated tahini date balls for packaging or further processing such as baking and cooling.
3. About Tahini Stuffed Date Balls
Origin
Tahini and dates are staple ingredients in Middle Eastern and Mediterranean cuisines. Tahini-filled date balls originated as a traditional homemade treat in countries such as Lebanon, Jordan and Israel. The combination of sweet, chewy dates and creamy, nutty tahini creates a balanced, energy-rich snack, and it has evolved from a regional specialty into a global favorite.
Market Classification
By production method: Artisanal/handmade premium products and industrial mass-produced products for supermarkets, convenience stores and foodservice.
By flavor variation: Classic date dough with tahini filling and sesame coating; flavored versions with chocolate, cinnamon, cardamom or nuts; functional low-sugar, vegan, gluten-free or probiotic-enhanced options.
By application: Ready-to-eat snack food, festival treats for Ramadan/Eid/Christmas/Hanukkah, and health-and-wellness energy snacks.
Market Trends
- Health-conscious demand: Consumers increasingly seek natural, additive-free snacks.
- Globalization of Middle Eastern cuisine: Tahini and dates are becoming familiar ingredients worldwide.
- Customization and personalization: Flavor and packaging variations meet diverse consumer preferences.
- Sustainability: Eco-friendly packaging and responsibly sourced ingredients are key differentiators.
- Convenience: Portable, shelf-stable snacks fit busy office, travel and post-workout lifestyles.
Regional Names
Middle East: Kleicha Bil Tahini, Maamoul Bil Loz w Tahini, Date Tahini Bites. Europe/North America: Tahini Date Balls, Sesame Tahini Date Bites, Energy Date Balls. Asia: Sesame Tahini Date Balls, Tahini-Filled Date Sesame Balls. North Africa: Kleija Bil Tahini and local variations.
Similar Products
Maamoul, energy balls, kubba, mochi ice cream, pineapple cake and falafel share similar encrusted or handheld formats and help demonstrate the versatility of this production line.
Technical Specifications at a Glance
| Machine | Capacity | Power | Dimension | Weight |
|---|---|---|---|---|
| YC-170-2 Encrusting Machine | 10–70 pcs/min for tahini date balls | 2 KW | 1670 x 920 x 1850 mm | 350 kg |
| YC-50 Rounding Machine | 20–60 pcs/min | 0.4 KW | 390 x 320 x 530 mm | 50 kg |
| Lifting Conveyor | Adjustable, synchronized | Approx. 0.3 KW | 1.5 m length | — |
| YC-52 Coating Machine | 10–200 pcs/min | 0.4 KW | 1500 x 1000 x 900 mm | 180 kg |
Finished Product Gallery
Frequently Asked Questions
What machines are included in your turnkey Tahini Stuffed Date Ball production line?
How does your Tahini Stuffed Date Ball line handle high-fluidity tahini filling without mess?
What’s the production capacity of your turnkey Tahini Stuffed Date Ball line?
Can this Tahini Stuffed Date Ball line produce other foods besides tahini-filled date balls?
How much space does the turnkey Tahini Stuffed Date Ball production line take up?
How many workers are needed to operate the entire Tahini Stuffed Date Ball line?
Can the machine control screens be set to our local language?
Do you provide on-site installation support for the Tahini Stuffed Date Ball line?
Can we adjust the size of Tahini Stuffed Date Balls produced by the line?
Is the Tahini Stuffed Date Ball line upgradable for larger production capacity later?
What kind of after-sales service do you provide for the Tahini Stuffed Date Ball line?
Do you provide training for our workers to operate the Tahini Stuffed Date Ball line?
How long does it take to deliver the turnkey Tahini Stuffed Date Ball line?
Are your Tahini Stuffed Date Ball production machines made of food-grade materials?
Can the line handle other liquid fillings besides tahini?
How long does the on-site installation and debugging take?
Do your turnkey Tahini Stuffed Date Ball lines have any international certifications?
Can you provide a customized production plan for our factory?
What’s included in your turnkey Tahini Stuffed Date Ball line package?
How do I get a quotation for the turnkey Tahini Stuffed Date Ball production line?
Company Introduction
